Circular machine with their own hands for little money. Circular saw stationary with her own hands - according to our drawings and guidance under the power of each Self-timing of the Figic and Circular Machines

The circular machine is the tool without which no home master can do. This equipment is especially important for country house or cottage. But to work manual machine It is not always convenient, and the factory machines are quite expensive.

The output from the current situation can be the manufacture of this device with your own hands. The basis of this machine may not only be a manual circular saw, but even an electric drill or Bulgarian.

Make a bed for a circular machine with your own hands very simple. For manufacture, the most ordinary pilomber And quite a bit of time.

Before thinking through the design of the upcoming machine, you need to calculate the load that it will be exposed. The main thing in the bed is reliability and stability. For powerful production saws the base is welded reinforced metal design. But for use with your own hands, such an aggregate is not needed.

If you just decided to make your woodworking machine, then you need take into account the main parameters equipment. Since the saws can be different, naturally can be the design of the bed.

First you need determine the power tool. Usually for homework Choose equipment where power parameters do not exceed 850 watts. But, for example, during the construction of a cottage or country house, it is often necessary to paint very a large number of Woods.

That is, and the power of the circular is required more. But experienced masters Do not advise buy saws, where this figure is more than 1250 watts. Installing this equipment in the home workshop is absolutely not justified. And the work on it will only increase the cost of electricity.

The larger the machine performance, the stable for it it is necessary. For professional circulars, as a rule, establish the basis, steel profile. Sometimes these birds are even concreted into the floor. Since the vibration of the device can lead to a danger to life.

Technical Features of Circular Machines

Depth of the alleged cut. This parameter depends the thickness of the material to be processed on your machine. This indicator in semi-professional and professional machines hesitated in the range of 5-8 cm. For cutting boards and thick plywood, this is quite enough.

But it will be inconvenient to work with the brothers on this machine. In addition, it is necessary to consider that this characteristic of homemade saw decreases. The depth of the cut will be less than approximately 1 cm. But this can be avoided if you provide in the table of the table the ability to omit or lift the disk.

In the manufacture of the tool you need take into account the frequency of its rotation. If the circular is required for the workpiece of the building material, then this indicator may be less. If a clean and even cut is required, the rotational frequency is needed quite high. It is necessary, for example, for the manufacture of furniture.

But in this case there are certain nuances. For cutting plastic materials This saw does not fit. Due to the very large turns of the tool the disc is heatedAnd plastic begins to melt.

Therefore, it is better to choose a device where the speed of rotation is not more than 4500 rpm, in this case the bed for circular saw can be make from wood. The vibration of this machine is low and the additional strengthening of the table is not required.

Well, at the end that it is necessary to foresee, this is the location of the buttons and other controls on your machine. When assembling saws, do not forget that access the control panel must be safe. Moreover, this is the rule in the case when the open part of the saw is located at the bottom of the table top.

In this design, the panel with switches is best postpone from the outside of the machine Either make a rising countertop. This design is convenient for maintenance of the device. Then, when you took into account all the nuances and trifles, you can start directly assembling the table.

Making a circular saw with your own hands

The easiest option of the beds for the circular is a design made from boards and thick plywood. And directly the tool is attached to the bottom of the stationary countertop. For a saw in the table lid, a special slot is made.

Dimensions for the table can be changed as it will be convenient for it to work on it. For example, the middle table is described, the height of which is 110-120 cm. But there is a lot of depends on the growth of a person working with equipment. Also, at your request, you can change the length of the tabletop.

If it is supposed to work with boards, in which the length is more than 2.6 m, then the lid on the bed will need more. In this case, it is necessary to make changes directly to the design and additionally. add a few supports (legs). Otherwise, the table will create strong vibrations.

For countertops usually used plywoodwhich has a thickness of at least 5 cm. But you can also choose a plexiglass or stove of fiberglass. But the use of chipboard professionals are not recommended, this material is not reliable enough.

Tools and materials for assembly

For circular saw, you must provide for the guides. They help to cut wood much more accurately. This design weld from steel corner And fixed to the lid of clamps.

Fasten the same stationary guides is undesirable, since later you will not be able to change their position.

For the construction of the table you will be needed such materials:

• iron sheet;
• plywood sheet;
• bar size 50 × 50 mm;
• 50 × 100 mm size board;
• steel corner for guides;
• two clamps;
• manual circular saw.

You also need to pre-cook all the tools that will be necessary for the background assembly:

1. Sculpture, electric drill.
2. Hacksaw or electric jigsaw.
3. Measurement tools (roulette, square, ruler).
4. Manual milling cutter or milling machine.

When everything is prepared, you can begin the assembly of the table itself. Sometimes masters collect countertops from unnecessary dining or kitchen tables. But this design is unlikely to serve for a long time. Therefore, much more intelligently all elements of the design make with your own hands. In this case, you can also take into account your personal needs.

Making countertops for circular machine

Assembly of the table start from the manufacture of table tops. Plywood sheet It is placed so that two edges of the lid are in size with the edges of the iron sheet. Phaneur is cut with a hacksaw or an electric bike.

The edge of the spike can be treated with a cutter, but this operation is optional. Since in the face the main parameter is reliability, and not an attractive view. The countertop rubbing "Naturally" sandpaper.

From the bottom of the countertops noted slot for circular circle . For which at first it is necessary to measure the size of the soles of the aggregate. It is easiest to do this if you unscrew the disk from the device and simply bore the desired part of the saw. These measurements are required to determine the seating.

With help manual cutter Choose bars to a depth of approximately 0.9-1.1 cm. If you do not have a cutter, then this work can be done using the bit, but this will take it much more.

Then, when the seat is done, try the saw, and if necessary, adjust the recess. Follow the spaces of the slot for the circle and fixing fasteners. If you need a circle to raise and lowered, then it is necessary set pendulum mechanism For countertops.

In this case, the slot must be made in the form of a truncated pyramid. In this case, the hypothetical peak of the pyramid will be directed down. Directly frame for lifting mechanism the best thing make from steel cornerswho are welded with each other.

Making frame frame

Markup for fixing transverse speakers and longitudinal, which perform the function of rigidity, it is best to install from the wrong side of the table top. Directly the planks are made from the bar. You will be needed:

• Two transverse parts, a long equal tabletop width minus 7-9 cm on each side.
• Two longitudinal ribs, the size of equal length of the lid minus 7-9 cm on each side.

Then need make nest for screws. The rails need to be fixed on the lid so that the countertop goes beyond the edges of the frame by 7-9 cm. Fasteners should be as reliable as possible and durable.

The first mount must be set by approximately 40-50 mm from the edge of the rail. Distance between self-sustaining approximately 23-25 \u200b\u200bcm. All items you need to drill through. Saws is attached from the side of the lid so that its hat is completely accumulated in the tree.

Initially fasten the transverse ribs. So that the table lid was as strong as possible, the edges of the rails are predefined wash in joinery glue. The design is fixed by clamps, and without removing them, screws the screws.

The countertop is allowed to dry. After, the longitudinal rails are installed in the same way. Then parts of the frame are tightened with each other by installing two fasteners on each side. Now clamps can be removed.

Fastening legs (supports)

The stands of the table are made of bar. The height of the support is selected individually. In practice, it is more convenient to work at the machine when the countertop located at the hinder level. Before mounting each support, you need to compatinate it so that the leg came down from below. So, the base of the support should be slightly larger, unlike the top area.

It is best to fix legs with steel corners. They need to squeeze a bit so that the base of the machine is in the "strut." It gives the table additional resistance. As a fastener, bolts with washers are used, they are attached to the hats outside. Otherwise, during work, you can be injured about the protruding pieces of fasteners.

The whole design will be stable if additional supports are pulled by diagonal slats. They are fixed in pairs from each side of the machine.

Surface cover polished and treated with varnish Or used to cover a steel sheet, which is attached to the screws. At the very end, to the prepared place, the instrument is fixed directly.

On the cover of the table can be additionally make markingShe will help smoothly and properly saw wood. Circular saw control panel placed on outside Machine. As a rule, it is fixed on one of the legs of the table. That's all, circular saw with their own hands ready.

All photos from the article

Treatment of wood often implies removal from it a specific layer. This can be done manually, but it is best to use a special mechanism. If you like to make wood blanks various productsYou just need to purchase or construct a household planing machine on wood. Today we will deal with the second case.

Equipment features

What can be done with a planer machine:

• different furniture for cottages and apartments;
• fence;
• staircase; (See also Article.)
• prepare cladding;
• refresh old wood darkened from time to time.

In the photo - one of the variants of a multifunction machine on a tree with a console placement of the engine from the circular saw

Making a planing machine yourself

Like any equipment, which uses rotating parts, and consisting of several components, in the manufacture it is quite complex. It is very good if you have some experience on it, which is very useful when designing and implementing conceived.

In fact, we will design a mini-complex where it will be wood:

• sawing along and across the fibers, for which it will take a circular saw;
• strict;
• grind and;
• sharpe
• drill.

The equipment will be from 2 machines:

1. A circular saw With Fugansky.
2. Turn-boring.

At the same time, the first will be a kind of support of the second. We are more interested in the first, so the point in the article will be discussed precisely about him.

Scheme

1. An aggregate layout will be used - circular saws and figured knives are placed on the same rotor shaft.
2. It will be possible to simplify the equipment as much as possible and increase its functionality.
3. In this case, the placement of the main assemblies and units is as rationally as possible.

Alas, but to make the machine only from the details made with your own hands will not work, so you will have to attract professionals with their machine park. Mainly it applies to the main shaft and landing places for bearings.

But, no one forbids you to adapt to it available in the household details, when those who belonged to other mechanisms, for example, the face from sewing machine. Moreover, it is often possible to do this without any particular alteration of the latter.

Consider equipment details:

Tip: Nut on the rotor must be with the right thread, then during operation it will be made by self-task.

Drive unit

1. For normal work Such equipment must be purchased by a three-phase electric motor at 380 in a capacity of at least 3 kW.
2. The operation of the main shaft will be carried out using a two-dimensional wedge-shaped belt.
3. Attach the engine can console, securing inside the frame, which will solve the problem of the required belt tension. It should also be considered a stationary way, but then you need to make a sled to its adjustment.

1. The higher the speed of the working shaft, the cleaner will be wood processing. Therefore, two pulleys of different diameters should be used, and the larger should be on the engine.
2. Motor power supply over 4 housing cable by conducting all equipment grounding equipment. The inclusion of the machine should be carried out using a machine, which in the event of a closure or overload instantly turns off it.

1. Preventive operations of the equipment should be carried out periodically:

• syringe bearings;
• check the reliability of the attachment of knives;
• evaluate the condition of the teeth of the circular saw;
• inspect the belts;
• check the electrocabel.

1. Do not forget that this equipment is dangerous while working due to rotating parts, so they should be covered with a casing.
2. During operation, be extremely attentive and follow TB rules.
3. In the process of planing and cutting, it is not necessary to apply excessive power to speed up the process.

1. Install over the workplace good lighting, and the space near the machine do not litter unnecessary things.
2. Pay attention to the floor surface - it should not be slippery.

Tip: Use rubber carpets or conveyor belt to prevent an accident.

1. It is advisable to work together if you have to harvest long blanks - one on the feed, the second at the reception.
2. If you have to cut a big layer, more often remove the chips from the table or use dustproof.

Production of the Fugank on a wooden bed

The instruction below will tell everything in stages:

1. Prepare the engine and the main shaft.

   

2. Draw a model on a computer or hand.

   

3. Draw parts of the equipment with scale observance.

   

4. Prepare a place for rotor bearings.

   

5. Install the engine and rotor on the bed and connect their belt.

   

6. Make a feed table mechanism that can climb and descend.

   

7. Install the birch plywood table.

   

8. Attach steel plates from above.

   

9. Machine ready.

Output

The planing machine is best to make multifunctional so that you can not only fug the workpiece, but also cut them, drill, drop, and polish. The main element is the main shaft, should be ordered by a professional current. The power of the electric motor should be approximately 3 kW at 1500 rpm, and for better processing of parts, the pulleys should be installed on the engine and the rotor of different diameters.

The frame of the machine must be massive and reliable, for which use channel number 5 with a wall thickness of 8-10 mm, although it can be a tree. Be sure to all rotate elements should be closed with a casing. Video in this article will give the opportunity to find additional information on the above topic.

For anyone homemade Masters, availability of own stationary sawing machine - It is saving time and safety of work.

You can buy a finished stationary circular. The cost of small machines begins from 9000 rubles, more or less decent stationary saws are sold in the price range from 30 to 100 thousand.

Despite the seeming complexity of the design, make a self-made circular saw can any master having elementary locksmith skills. Moreover, in the design process, it is possible to add functions that are not provided for by the manufacturer.

What is needed circular saw

Before starting work, it is necessary to determine the basic tasks of the sawing machine. If you just need to eat firewood for the winter, or to produce elementary carpentry, such as making fence - enough strong table. With a slot for a saw disc. Such options are popular in rural areas.

Circular for work with logs

Of course, no security and functionality, when using such a device, cannot be speech.

In some similar "models" there is a shaft for fastening the knives Rubbank or Fuganka. As a rule, the bed is boiled from a corner or channel, the electric motor is fixed on the recorded factory ventilation, and with the help of pulley, the torque is transmitted to the disk. To describe in detail the technology of manufacturing such a machine does not make sense.

Another thing, if you want to produce joinery work. In this case it is necessary coordinate table with guides that are fixed under different angles.

Since on such a stationary saw you can work with small workpieces - you need to take care of the safety of the operator. It is advisable to provide for adjusting the speed of rotation and the possibility of easy switches with different diameters.

Be sure to install the protective casing, and the rotating parts of the drive close the lids. The starting device is equipped with an emergency switch, and the "STOP" button is accommodated in an affordable place and a large size is made.

Do not miss when accident

How to make a circular, observing the balance between savings, functionality and safety

Consider the main nodes from which the home circular saw consists. It is possible to make them yourself, but with certain skills and tools.

Frame can be made of metal corner (Schawler), purchased from scrap collectors. If you have facilities - consult a warehouse of metal rolling. The legs are permissible to do from old water pipesBy connecting them with corners.

A good option homemade bed From metal

IMPORTANT! The use of bolted compounds is prohibited, because due to the vibration, this mount will be promoted.

It is necessary to use electric welding. Be sure to strengthen corner connections dust. Top The beds (to which the table will be based) and the podium for the electric motor are made from the side of the side at least 50 mm.

If the machine is equipped with wheels for movement - they should be with steel rims and have retainers. The higher the mass of the bed - the stable the machine will be, and the safer will be work.

First I will say about my hobby. I love to make: create your own hands the things needed in the house, increasing comfort and decorating the dwelling. I especially like to work with a tree - to carpent, join. The desire to have in its use of the Assistant, who accelerates the work and improving its quality, served as the main motive for creating a presented combined machine to obtain joinery blanks, and one can say the woodworking mini complex.

My practical, although there is a little experience in industrial machines, both woodworking and metal-cutting, turned out to be very useful in designing and manufacturing this mini complex. Now with it, it is possible to produce the most different processing: sawing (both in the longitudinal and transverse direction of fibers); planing; Grinding and polishing, sharpening and drilling (yes, never something else - everything is difficult to list) products from wood, and some operations are even made of metal.

The mini complex consists of two, in general, independent, machines (if not assume that the first serves for the second base or support). The first is a circular saw with an electrofigan. The second is a turning boring machine.

Today, the conversation will go about the first. Consider its device more. But first of all, I note that he is designed, so to speak, according to the aggregate scheme (Fuganka knives and circular Saw have a common drive and are fixed on one working shaft - rotor). This decision allowed me to make the design more simple and technologically, which, undoubtedly, it affected the rational placement of the main components and aggregates. This machine has knots as industrial manufactureand ordered by professionals and, of course, made own hands. There are even unusual details, eg, superior part Machine - Rama, nothing but "legs" from old sewing machine. And she was successfully fit into the overall design almost without alterations, or rather - the width of the table was walked under its corresponding size. The main parts of the bed (Tsargi, cross, remote substrates) were made from Schweller No. 5. Both structures: frame and bed - welded.

Three-way rotor installed on the machine with double-sided (double-edged) knives of the Fuganka, saw blades with carbide attacks, various kinds of fixtures allow you to receive goods from a lumber high Quality. In fogging mode (planing), the width of the treated surface is 260 mm, and the depth of cutting is up to 2 mm.

The drive of the Fuganka and Circular Saw

Tables (receiving and tap) Fuganka and control panel (in the foreground)

Woodworking Machine-Fuganok and "Circular" (press to enlarge): 1 - frame (from a foot sewing machine, steel stamped channel 50x50x50, 4 pcs.; 2 - a hinged inspection area; 3 - additional frame rack for fastening the lifting table "Circular "(50x50 corner, 2 pcs.; 4 - tray (duraluminum sheet S1,5); 5 - longitudinal kard (rolling channel number 5.2 pcs.; 6 - a substolete remote substrate (rolling channel number 5, 4 pcs.; 7 - disk saw (Ø300x32); 8 - remote control; 9 - subframe of the circular lifting table (corner number 5); 10 - the mechanism of lifting table "Circular" (jack); 11 - transverse kard (rolling channel № 5, 2 pcs .; 12 - Fuganok; 13 - slave pulley; 14 - Wedge belt (2 pcs.; 15 - leading pulley of the clinorem, 16 - electric motor (n \u003d 3 kW, n \u003d 1500 rpm, u \u003d 380 V); 17 - cross-link (steel profile, 4 pcs.; 18 - a discreet table of Fuganka; 19 - receiving table Rubanka; 20 - Circular lifting table; 21 - guide Tricks of trim (pipe Ø17); 22 - Work shaft bearing housing (2 pcs

The rotor (or working shaft) is the most important, complex and responsible detail of the machine. In addition, it is common to Fuganka and Circular. I made it (and rather, I ordered a turner, and then the milling machine) according to the drawings, published in the article "Mal, and the Universal" V. Avtuha from Belarusian G. Grodno in the magazine "Modelist-Designer" No. 11 for 2003. But since this item is very responsible, and the publication was quite a long time ago, I will give the drawing of the rotor again, especially since it was made to him: for example, the knurted knives, and, accordingly, the rotor, planting (pin) for other bearings, etc.

In the same issue of the magazine "spied" and the mechanism for lifting the table "Circular" - adjusting it to the machine on the machine, replacing the disk saw on a suitable mill (or the same saw for one or more passages), you can sample grooves, "quarters" and folds various sizes.

The saw blade has a diameter of 300 mm and allows for one pass to ensure maximum height of cut (or the depth of the groove) to 80 mm. Cutting the edges of the board at different angles helps the device mounted on the edge of the circular saw desktop. This sliding mechanism (I will call it sled) very convenient when processing the end edge of the board.

The reliability of this machine was checked in the process of creating another machine - turning. Working on his bed, I cut the longitudinal guides of the oblong holes (grooves) on the upper shelves of its channels with the help of cutting circles installed on the spot saw DiscAnd then made them grinding.

Table Fuganka: 1 - longitudinal element of the strapping (corner 45x45, 2 pcs; 2 - rear element of the strapping (corner 45x45); 3 - front element of the strapping (corner 45x45); 4 - table top (steel sheet S5)

Close-free frame frame: 1 - longitudinal element of the strapping (steel stamped channel number 5, 2 pcs.; 2 - transverse element of the strapping (steel stamped channel number 5.2 pcs.; 3 - eye suspension frame (steel sheet S5, 2 pcs.; 4 - RAM cross-link; 5 - eye cross-link (Steel sheet S5, 2 pcs.; 6 - axis of the suspension frame (steel, circle 20); 7 - Sling

Rotor Fuganka and disk saw (click to enlarge): 1 - screw M8 with spring washer; 2 - clamping washer O35x25 (steel, sheet S4); 3 - driven brutex pulley; 4 - Bearing housing cover (2 pcs; 5-bearing 18037 (2 pcs.; 6 - Bearing housing (2 pcs.; 7 - rotor (steel 45); 8 - Stubborn washer; 9 - saw saw; 10 clamping washer; 11 - Nut M20; 12-presser knife bar (3 pcs; 13-knife Fuganka, 3 pcs.; 14 - strut (screw M6, 12 pcs.

Circular saw lifting table with billery transportation mechanism

In the middle of the bed (half of the length), the work shaft is installed, the bearing nodes of which are fixed on it using a m20x1.5 bolts with a length of 70 mm. The shaft drive is carried out on the left side. If you look at the side of the workshop, the left part is the knife part of the planing head. On the right side there is a neck shaft with a diameter of 32 mm. Depending on the operation, it can be installed: Circular saw, milling cutter, emery, grinding or cutting circle. Important! Tool fastening nut on the shaft has the right thread. The operating surface of the machine is formed from three steel plates (tables). Two plates are located on the sides of the planing rotor (shaft). The first is the receiving table, is closer to the joiner, the second table is discharge. Both tables have the same dimensions. Special Height Adjustment Mechanism cutting tool There is no discharge table, and this operation is carried out as needed using steel gaskets.

The surfaces of the tables are made of a steel sheet with a thickness of 5 mm in the form of inverted trays (or gutters) installed in the frame from the corners of 45x45 and welded to them.

The table of the circular saw, on the contrary, in the process of operation can be easily set at a height relative to the saw disk using the built-in lifting mechanism. On the right side of the table "Circular" on the longitudinal guide, a mechanism is placed having an angle installation scale, with which one can carry out the ends of the boards, not only in direct, but also at any other angle. As the basis of this mechanism, the appropriate device for manual hacksaw is taken.

I note that the described device is easily removed: removed or lowered down. The longitudinal guide is made of steel pipe The diameter of 17 mm, its mount is performed using the ear brackets at the edges of the circular saw table.

On the same side of the given table through the clamping bars of M10 bolts to the table, the guide bar is attached, made of steel rolling corner 50x50 mm. The distance between the saw and the bar is determined by the width of the cut blank. And the plank itself helps to withstand the predetermined width over the entire length of the workpiece without marking the latter.

Mechanism for lifting the table "Circular" and mounting to the table of the guide strip (press to enlarge): 1 - frame, 2 - resistant crossing frame (corner 50x50); 3 - jack (screw M20x2); 4 - a stubborn crossing of the lifting table (45x45 corner); 5 - stopper lifting table (special screw M12x1.5.2 pcs.; 6 - disk saw; 7 - Planck guide; 8 - Tsarga (40x40 corner, 4 pcs.; 9 - lifting table rack (40x40 corner, 2 pcs.; 10 - troops (40x40 corner, 2 pcs.; 11 - table top; 12 - additional frame rack; 13 - clamping bar (steel, 2 pcs.; 14 - half-cylinder-fixer with nut M10 (2 sets 15 - Special Screw M10, 2 pcs

Mechanism for carrying out blanks (parts of pos. 3.4,6, used from fixture for manual knobs) (Click to enlarge): 1 - base (S15 board); 2 - emphasis (S18 board); 3 - Stand (steel); 4 - plate with scale (steel); 5 - Fastening plate to the base (bolt M8,2 pcs.; 6 - stopper (special nut M8 with kakovka); 7 - fastening of the sleeves to the base (nut M8, 2 pcs.; 8 - Circular lifting table; 9 - Bracket fastening of the guide to the table (steel sheet S5, 2 pcs.; 10 - guide bar (pipe Ø17); 11 - pad plate (steel, sheet S5); 12 - sleeve (steel, 2 pcs.; 13 - fastening of the rod guide (screw M12, 2 pcs

The rotor drive is a working (instrumental) shaft - is carried out by two-time clinoremal transmission (although practicing only one belt) from three-phase (380 V) 3 kW electric motor with a speed of rotation of 1500 revolutions per minute. The engine is located at the bottom inside the frame and is fixed on a suspected subframe suspected, which made it possible to solve the belt tensioning problem without an additional roller. To ensure high-quality processing of the material, the operating shaft rotation frequency was increased due to the accelerating clinorem transmission. The drive pullee diameter has larger than the diameter of the working shaft pulley one and a half times, therefore, the knife rotor and the disk saw rotate with an angular speed of about 2250 revolutions per minute. The electric motor is powered through a four-core cable, the wiring is made with all the requirements of safety standards, the frame has a ground. In case of short circuit or overloads, the starting machine is capable of almost instantly disable power in automatic mode. After working, the machine should be de-energized, clean from sawdust and dust.

The machine functions for six years. I conduct regulatory work: Syringe bearing nodes, checking the serviceability of the fugance knives, the state of the saw blade of the saw blade, inspect the drive belts of the drive and the power cables.

Not excess will be reminding that the machine belongs to the mechanisms of increased danger. Rotating parts and not used cutting tools must be closed by fixed covers. Work on the machine requires a maximum concentration of attention, compliance with safety regulations. Do not rush, do not apply force to accelerate the process, work in your pleasure. The workplace of the joiner should be well lit, the space near the machine is fairly free, the floor covering is not slippery.

Planer equipment is a mandatory component of a full-fledged woodworking process. Factory products are quite expensive, so homemade is quite suitable for homework fugovalny machine.

The purpose of this tool is a longitudinal alignment of wood blanks or chipboard (painted or containing glue materials can fasten the cutting elements of the equipment). After planing on a foam, the processed side of the workpiece becomes smooth and smooth, which is necessary for subsequent calibration to raysmovoy Machine or milling.

Industrial options are distinguished by dimensions and considerable weight, which ensures the suppression of vibration arising from the quick-repairing machine parts (up to 12000 rpm). The total length of the working surface of such equipment is 2-2.5 m. The width of the table, which determines the maximum width of the processed workpiece, is in the range of 400-600 mm.

More simple fugoval machines, which can be made with your own hands at home, have a smaller weight, sizes and, accordingly, shaft rotation frequency (no more than 6000 rpm). The cumulative length of the tabletops on such equipment is 1-1.5 m with a width of 200-300 mm.

Basic nodes of the fugoval

• Stanna. Massive element, providing stiffness of construction, chip removal, placing an electric drive.
• Working tables (feeding and receiving).
• Stubborn rule. For planing at an angle.
• Shaft with cutting elements (knives).
• Electric drive Provides the rotation of the shaft by means of belt transmission and pulleys.
• Protective mechanism of a rack or fan type.

The main components of the fugoval machine

Additionally, its fugalok can be equipped with a mechanism for filing a blank and aspiration system Remove chips.

Independent manufacture of Fuganka

Before the start of any events for the manufacture of the machine, you will need three things: project, materials and tools. All of them are interconnected, since the project directly depends on what materials are available and what tools are available. If there is no welding machine and skills to work with it, consider the project, implying a welded structure, no sense.

Metal design can be collected using bolted connections. This option will have some positive qualities: The fugoval machine on bolts can if necessary, disassemble without much effort.

For a joiner's most convenient option – wooden designBut it is inferior to metal in stiffness and on the operation of some machine elements. In addition, certain nodes, it is impossible to do.

Part of the components will have to buy or order. These are parts like:

• shaft with knives fixing wedges, bundled set, bohels;
• electric motor;
• pulleys;
• belt;
• starting device.

To draw up a project, you need to decide which functions to perform the device. The following options are possible:

• Fugoval machine. Device, the purpose of which is planing parts on one side without calibration.
• A two-operation machine that performs the function and fuganka.
• Multipleration machine. Such devices can be used for sawing, planing, drill the grooves and milling, like a flight machine.

Fuganok is most simple in manufacture, requires less tool, material and skills.

Making beds

The main element of the fugoval machine, it will be located work tables, shaft with knives and a stubborn rule. A drive will be installed in the bed housing, and the chip is implemented. In order for the design to be rigid, you will need the corresponding material.

• for the upper part, on which the countertops are located, is suitable with a height of 100 mm and the wall thickness of 5 mm;
• the legs and the lower platform can be made of metal corner (50 mm);
• the design is fastened by welding or bolting.

Machine Stanted Scheme

Shaft with knives

This node must be purchased assembly. The kit must include:

• knives;
• bearings with housings (bowls);
• wedges, with which knives are fixed.

The quality of the material and the balancing of such elements made in the factory conditions is much higher than homemade instances.

This node can be ordered from tokar, providing him with drawings and giving the items. Well, if the turner works at the enterprise and it has access to balancing equipment.

Working tables

Industrial fugges are equipped with massive cast countertops with rigidity ribs to eliminate deformations during operation. In the manufacture of your own hands, this is unattainable. Therefore, in quality optimal solution To improve the Platform Platform better use sheet Material. Ideally, it should be a smooth metal plate with a thickness of 10 mm, in the most extreme case - a sheet of plywood.

Plywood should be sufficient thickness (at least 10 mm), in addition, it is necessary to pay attention to the surface quality - the plane must be smooth. It is advisable to use polished waterproof plywood, without small tubercles or dropped bitch. To increase the service life plywood countertopsThe leaf of galvanized metal can be attached to its working surface.

The feed table is made 2 times longer than the receiving. This makes it easier to align the workpiece when fugging.

Electric motor

The main parameters that need to be taken into account by choosing an electric drive for its fugovine machine:

• power;
• the number of revolutions;
• operating voltage of the power supply (220, 380 V).

The longer and more in the diameter cutting tool, the more powerful the engine will be needed. You can use a low-power drive, compensating for the lack of power by pulleys, but in this case it will not be possible to achieve the revolutions required for clean processing.

As an example, consider the shaft with a diameter of 100 mm and a length of 300 mm. For stable long-term work on the turns of about 6000 per minute, you will need a drive with a capacity of at least 3 kW. If you change the length in the input data by reducing it to 200 mm, you can use the engine with a minimum power of 2 kW.

As for the engine turns: more rationally use the drive, which has at least 3000 rpm. Otherwise, to obtain sufficient revolutions of the cutting tool will have to use pulleys.

The operating voltage of the drive depends on the voltage electrical network In workshop. The engine that operates from 380 V will be more powerful and more reliable than the engine with the same rated power, but 100 V is scheduled to work on a network of 220 V. But in the domestic workshop 380 V - a rarity, and the connection is so much that this means can Buy inexpensive factory fugalok.

It should be remembered that this homemade Fuganok for household use, And it is not necessary to ruthlessly load, strict on the entire width of the knives of 5 mm per pass. Such loads will withstand not every industrial unit (especially modern).

The shaft with cutting elements is attached to the top of the bed in the middle, the exact location depends on the size of the desktops, between which it should be. The shaft and the countertop should be located in the same plane so that the top point of the knife of the cutting tool coincides with the top surface of the receiving table.

The feed table is mounted in the same plane with the receiving, but 1-2 mm below. This distance determines the thickness of the chip taken in one pass. From how exactly the plane plane will coincide, the quality of planing depends, namely how smooth the planed blank will be.

Machine assembly scheme

There are options adjustable height The supply plane through eccentric or screw mechanism.

When assembling a fugoval machine with their own hands at home, it is very difficult to implement a qualitatively similar mechanism. It could be considered incredible achievementIf this equipment will strive smoothly with fixed countertops.

The electric drive is fixed on the bottom of the bed. It is desirable to install the engine to use the adjustable platform to provide a more convenient belt tension. The tensioning mechanism can be implemented using the technological hole in the platform and the screw with the nut as regulating elements.

Connecting mechanisms

The rotation is transmitted from the engine to the shaft by means of belt transmission, through the pulleys. The dimensions of the pulleys are selected in accordance with the power and turnover of the engine.

For the drive with rotation of 3000 rpm, the ratio of 1 to 2. For example, the diameter of the cutting tool pulley is 100 mm, on the drive - 200 mm. Optimal ratio When assembling, with your own hands, it can be obtained experimentally and largely depends on the quality and balancing of rotating parts of the fugovine machine.

Connecting the drive to the power grid is implemented by starting deviceAccording to the instructions of the electric motor.

Alternative option

More simple I. fast way Make a machine for planing with your own hands - it is to use manual electrolyak, before it is a little upgraded. Each self-respecting home joiner has such a tool must be available. All you need to do is make a fixture to make it.

The easiest option for making the machine with your own hands is to use sheet material as the basis.