To handle the edges of MDF, chipboard or other similar varieties of modern sheet materials You need to use special edge equipment. Manually, going around without the use of special mechanisms, it is very difficult to do this work. To get an excellent result to do everything is very painstakingly and thin.
You can purchase such equipment, but it is very expensive. As a result of this more economical option There will be a homemade edge-binding machine, which, having drawings, forces to everyone.
Construction of a homemade edge processing machine
The simplest machine for processing the edges of modern sheet materials consists of such elements:
- the mechanism of feeding to the edge of the material from the roll;
- clamping roller;
- heater adhesive substance;
- the application of the adhesive substance.
To make a self-made edge banding machine with their own hands, you can use individual parts for various power tools or immediately ready-made household electrical appliances.
For example, a normal hairdryer can be used as a heater, the clamping roller actuator functions successfully performs a manual electrode.
What parts should be in the machine
To make the drawing and design of such a device, the materials on which the glue is already applied during operation, can be used. In this case, not only the process of processing the edges of the material is simplified, but also decreases the size of the entire machine.
To promote a blank on the presser roller, you can use some special guide mechanism or do it manually, which, again, will simplify its design.
If there is no possibility to use material with applied glue, it is additionally necessary to equip the machine with a container in which the glue will constantly warm up when working.
For the convenience of performing all the work with the machine, it must have a separate mechanism, cutting the excess material for lining edges that necessarily occur at such a work. To do this, you can use any guillotine device. Most. convenient option There will be such a longitudinal device, cutting all surplus directly when moving the workpiece.
Thus, it is completely easy to make a edge banding machine, and it will not be necessary to buy any expensive details. Therefore, the use of it for the repair of furniture will be very simple and not at all costs.
Examples of drawings and schemes
With the help of edging equipment, the material can be pasted on the edges of the blanks using special glue. Without this unit, no woodworking enterprise will not be able to work. Manufacturers from all over the world can offer a different range of these machines. The design of this device is not at all difficult, so you can make a portable edge banding machine yourself.
Purpose of edgebanding machine
The first edgebanding machine was invented for a very long time, if we talk exactly - after five years it is performed half a century from the moment the passing machine appeared for the edge facing using the melt glue. Currently, this equipment acts as the basis of production on furniture combines. There are many manufacturers of these machines from Germany, Italy, Austria, the Czech Republic, Spain, Japan, Turkey and China.
The edge lining is the process of gluing a cladding material to it to provide a beautiful appearance Products. This method was widespread in the production of furniture, where the narrow edges of the plates or panel parts are subject to beautiful finish. Today exists huge selection Patterns and shades, which causes designers to develop new edge-baking machines.
As a material, you can use paper, veneer, melamine, ABC, PVC, whose thickness is 0.4 - 3 millimeters, and width 2 - 6 centimeters. The basis of the technology is the system "Billet - glue mix - stressed material. " Thanks to special compression and conversion, the facing is securely attached on the edge.
Many edge-binding machines are focused on the use of a thermoclaus, which melts when heated, and when cooled quickly solidifies. Such a technology requires strict adjustment of the temperature mode and pressing the combined components using a fixed force. If you do not think about it, the system can lose stability, and the facing - fall off.
The design of the edgebanding machine
The bed has a table from a textolite or a similar material that does not allow damage to the workpiece. The base module is mounted on the table, behind which the milling module can be placed to eliminate the sinks. A plus of such equipment can be called its mobility, since the dimensions allow you to move the machine to the location of the part. Also there are interchangeable guides, as in the photo of the edgebanding machines on our website to work with solid strip cladding.
The feed system includes a roll, guillotine and rollers. To begin with, the store establishes material for cladding, from which the rollers stretches to the bonding area. To configure the feed rate of the tape, the roller drive must have an adjustable rotational speed. The guillotine cuts the tape in such a way that its lengths are enough to cover the entire edge and 25 millimeters for the allowance. The guillotine drive can be mechanical or pneumatic. With the help of the position of the workpiece, the guillotine is defined.
The machine is often supplied with a system for heating and applying glue. This is done in two different versions - So that the edge material comes with a layer of glue and without it. With the first version of the glue is already contained on the tape, but it is heated with hot air with an industrial hair dryer. In the second case, the glue is heated in a special bath and applied to the surface of the ribbon using the drive roller. It is worth noting that some models have two rollers, of which the second is designed to apply adhesive composition on the edge of the workpiece.
The next element is a glue bath, where the glue for the edgebanding machine is heated to a temperature of 150-200 degrees Celsius, does not burn, has a homogeneous consistency and is well circulating. Preferably, the tubes of teflon coating and temperature sensors are used. Some models have a special cartridge for applying glue to the surface.
The clamping system has a type of supporting roller. When the tape comes into contact with the facing material, there is a certain compression force of these components. If the edge-banding machine has a mechanized feed, the tape is pressed to the edge of the part one or several rollers that are located sequentially. In the equipment with manual feed, this function can be performed by a person who gives the item and simultaneously presses it to its outgoing tape.
As a support, one or two or three rollers are used. But this method requires good skills. In addition to the uniform mode, the feed rate and tape is constantly adjusted to avoid breaking or assembling the tape. More complex equipment allows you to control the machine automatically, using electronics.
A tape is used for sticking, the width of which is greater than the height of the part for 2-5 millimeters. This is done for the guaranteed closure of the edge. As a rule, after sticking, the so-called skes remain on both sides. To remove them, the milling module is used, which cuts all the cladding, which goes beyond the part.
Usually the tool is endowed with a high-speed drive with 10-12 thousand revolutions per minute to leave the surface without fail. The module also provides restrictive rollers for the competent installation of the workpiece. The module is endowed with two cutters with individual drives, it is set to the desired height of the part. To finely configure the module and fix it, the mechanism of displacement with a special transmission "screw-nut" is activated.
After circumcision of the guillotine tape with a bunch is glued to the edge. To remove it, you need to use a tracing module, the design of which can be very different. The easiest option is a round saw that is endowed with a vertical movement and is equipped with a small power drive.
By a special team, this saw goes to work area The edge machine and scares the excess part of the facing. This principle can work exclusively on machines with manual feed. If the feed is mechanized, the end module is more complex. The saw with the drive is installed according to the instructions of the edgebanding machine on the carriage, which has two short moves: the first to supply the saw to eliminate the passage of the tape, and the second for the smooth feed rate of the billet and saw.
The edgebanding machine can be complemented by a plurality of functional parts that affect its performance, automate some processes, as well as prepare and bring the edge to the perfect state. Modules can be hidden under a certain size, type of facing material or type of workpiece. Reliable design Provides high-quality salary of direct and radius furniture billets.
Principle of operation of the edge-blocking machine
Edge devices with manual feed are used not only at home or craft workshops. Even large furniture companies have this device for rapid repair and facing exclusive or curvilinear blanks, small parties of details.
Due to the presence of processors, controllers and control systems, manual feeding devices are very convenient and easy to prepare and manage. The main processes during operation are the feed rate, automatic temperature control, as well as the length of the stressed material.
The edgebanding machine with manual feeding part works with a material up to 3 millimeters, consumes approximately 2 kW of electricity, covers a territory up to 2-3 square meters, served by one person and maintains the feed rate of 3-6 meters per minute. So that all the systems of the machine can function, the supply system is connected under a pressure of 0.6 MPa compressed air.
Usually, the edgebanding machine is first tested, while the reliability of the adhesive seam and the degree of adhesion of glue is controlled. For testing, a transparent PVC film can be used, which allows you to observe the distribution of glue after compression and polymerization. When the work shift is changing, it is also recommended to conduct tests to prevent the occurrence of a hidden disorder.
All cutting tool Well sharpened. This refers to guillotine knives and mills. Do not forget to regularly clean the adhesive bath. The edge-banding machine can be endowed with the fencing and have labeling of heated surfaces. The window of the machine must have grounding. The device must be connected to the aspiration system, since the heated glue can be released toxic substances that pose a threat to health.
A similar device does not require any configuration. It is necessary to adjust the temperature of the heating of glue and tapes, correctly set the speed of the rollers that are applied glue, as well as the feed rate. It is very important that when applied to the edge or tape, the amount of glue optimally corresponded to all conditions. If it is missing, the strength of the connection between the material and the workpiece may be lost. Excess adhesive will result in extrusion extension to the surface and the appearance of dirt.
How does a working cycle look like? Along the edge-blocking machine moves the workpiece. The carriage with a saw begins to move with the feed rate in a similar direction. On the a short time The saw becomes motionless and cuts off the extra part of the tape. So that during operation, the machine did not damage the item, there is a restrictive roller. To clean the sawing waste to the tracing module, the branch of the aspiration system is supplied.
Classification of edgebanding machines
The edge machines are divided into such types: machines for the curvilinear edge and for the straight edge. In the design of the apparatus for facing the straight line, usually use automatic feed Material, in edgebanding machines for curvilinear edge - manual supply of material. Manual edgebanding machines are not intended for large factories. There are combined machines that can work in different modes and provide for both manual and automatic billet feed.
Edge-baking machines are single and double sided. The first of them have a high cost and pay off exclusively in conditions of large and medium-sized industries. These devices can be facing only rectangular edges, but it has many features that are missing from positional machines.
These are predominantly operations that are associated with the elimination of defects and the attachment of the products of the finished species. Double-sided edge-binding machines are identical in its functionality to the previous type, however, they are able to sneak the edge simultaneously from two sides due to more complex mechanics.
Recently, portable machines appeared, which have a special bath for heating glue to an acceptable temperature. It is endowed with several handles and a roller for rolling the facing to the edge. With this use, the facing is installed on a special cooked support. Portable devices can be used for gluing plastic with a small thickness of the part of the rectangular shape. They can also be fixed on the table or work as stationary devices.
Production of edgebanding machine
because of high Price The edge-banding machine Many prefer homemade edge devices, but they have a safety technique, so it should be very careful. Before reflecting on the creation of the machine, you need to pay attention to the thickness of the material with which the equipment will work, think with what material it will work, and which devices should be mandatory. To begin with, it is necessary to prepare the basis that includes a system of feeding the facing material, clips, heating and applying glue.
The standard package of facing machine includes:
- automatic edge cutting knot;
- rotation control with feed rate indicator;
- thermostat with support for the waiting function and protection against premature work;
- edge supply assembly to the gluing area;
- switch to work with rectilinear parts;
- bracket for a hair dryer;
- textolite wear weighted guides.
Edge-binding machines are used almost on all woodworking enterprises, but their device and design elements can differ significantly. It depends mainly from the amount of work that is performed using this unit. Therefore, it is customary to use in small workshops mobile devices that are intended to apply edge material with adhesive composition, which is already applied to it.
In most small enterprises and households, it is preferred to use edge-banding machines for sticking the edge, which includes only the device for unwinding and fixing the edge material, heating hairdryer and incandescent roller. This device is performed as desktop With the presence of a device for promoting the workpiece on it. You are creating on the workpiece of the machine, and to be more accurate - on its edge, after which it is gradually promoting the homemade edge banding machine as the work is performed.
For more advanced and complex models of edge-binding machines, it includes a tank, which is designed to heal glue and applying to the edge of this composition. The tank is equipped with handles and a roller, which rolls the material to the edge, which is located in this machine on a special separate support. These fixtures are intended for gluing plastic of increased thickness to rectangular blanks.
The sinks of the edge material, which are formed during the facing of homemade edgebanding machines, is customary to be deleted manually using special fixtures. These include various longitudinal guillotine devices, which are cut off and form chamfer on the edges. All design elements are bonded with comfortable handles for control.
After that, it is safe to argue that the edge banding machine is ready for their own hands. It is worth remembering that when working on a similar device must be used facing material in rolls that are already applied glue compositionOtherwise, you simply will not be able to attach anything. Since for the manufacture of a edge-banding machine with your own hands, you will still need some details, do not expect that the manufacture of the device will cost you quite free.
Caring for eddhekbanding machine
The edge banding machine, like any other equipment, needs the strictest safety and careful care techniques, neglect which the air gearboxes are guaranteed to reduce the validity of air gearboxes, cylinder cylinder cylinders. Care rules are reduced to the following:
- Always follow the cables and protective devices If you are damaged that your machine is damaged. The fact is that the damaged cable can disrupt the operation of electrical disperses, and this will require urgent repairs.
- Try to eliminate the supply voltage over the phases. When using the machine, there is a risk of voltage drops, so it is necessary to install stabilizers and filters to eliminate this problem.
- Do not allow dust, water or oil to enter. Many prefer to remove the edge-knitting machine compressed airbut we recommend not to do this because under high pressure In secure places may penetrate foreign bodies. Instead, it is better to use brushes.
- After work, clean the workplace and the machine. It is necessary to regularly lubricate the nodes and details. Try to apply high-quality lubricant tested in action.
- Do not lower the clamping beam from above with strong pressure. Do it carefully so that the blank is accurately installed on the desktop. If you negligently react to this rule, the upper clamping rollers and soft locks are quickly wear out, the engine will overload, and the transport chain is stretching.
- Control the state of all pneumatic cylinders and gearboxes, as they can break nodes that are responsible for the processing of parts.
- Precisely set the temperature of the heating and choose the glue composition correctly. When using poor-quality glue, the adhesive station is contaminated, which will lead to replacement of consumables.
- In case of replacement of spare parts, always prefer the originals.
- Before you take for work, carefully examine the technique of working the edge-banding machine to properly control the device.
- If you have noticed a violation in the work machine, but you can not understand yourself, better consult from professionals.
- Do not neglect time to care for the edge-baking machine.
Thus, the technology of edge lining every year comes to more professional level Due to the advent of improved facing materials and improving the production process. Today it is difficult to imagine any production of furniture without a good edge-banding machine, which is very simple in its design, but rather expensive equipment. It is for these reasons that many people are taken for their manufacture own.
Facing the edges of furniture parts is an important stage Her production. High-quality edges help protect the material, be it tree or plywood, from various negative impactAnd also give him a beautiful and finished look.
Any normal enterprise engaged in the manufacture of furniture must have equipment for facing edges. For this, there is a special unit, which is also called the edge-binding machine.
If you have your little production or you are just a single master, manufacturing various products From wood, then you do not need to be rocked and buying such a device. It is relatively easy to do and own it, spending some time and effort. A homemade edge banding machine will fulfill its task at no worse than the factory unit, but the owner will cost significantly cheaper.
The principle of operation of the edge-banding machine and some device options
This unit is widely used both in private workshops and industrial scales. As a working material for decorating wooden products, you can use:
- Paper.
- Veneer.
- Melamine.
The typical width of the facing is approximately 2-5 centimeters, and the thickness can vary in the range of 0.4-3 millimeters.
The essence of the apparatus is that the facing material is passed through it, for which glue is applied using special rollers. It is important to choose a normal temperature at which the grasp of glue will be the highest quality.
Of course, if we are talking It is hardly some advanced features of the factory, for example, heating glue, it is unlikely to make the edge-binding machine. Although it is even easy to organize even this mechanism - just need a little more patience and time.
As for the varieties of the apparatus under consideration, these options are distinguished:
- To work with the curvilinear edge. Typically, a manual feed is used here, since the master must be adjusted to the next bending on the details on time and rush behind the automatic ribbon will not work.
- For rectilinear processing. Such products tend to have an automatic feed. They are most often used on mass production Furniture or other wood things.
Typical design
To manufacture eddko-sliping machine With their own hands, it was successful, you need to get acquainted with typical design Such an aggregate.
The facing system consists of a roll, guillotine and special rollers. Also provides a special store where the start of the tape is served. It is stretched by rollers to the part that needs to be processed, along the way to cover the layer of suitable glue, heated to the desired temperature.
Mentioned rollers must have an adjustable speed of revolutions, only so you can organize the optimal feed rate. Guillotine is needed in order to cut the material on the desired length. Crimping occurs both in automatic and manual mode, depending on the type of device and its tasks. Pruning is configured in such a way that approximately 25-30 millimeters of the allowance remained.
There are some types of facing materials that immediately go with glue applied on them. In this case, it is enough to heat them before use. If this is not, the glue is contained separately in a special bath. Its temperature takes typical values \u200b\u200bof 150-200 degrees Celsius.
Clim between wooden detail And the facing is performed by a special support roller, although there may be several them. Making a homemade edge-binding machine, one can quite bypass and in one such element, adding the necessary force with its physical force.
Video: homemade edge machine.
How to make the device yourself
Since the aggregates under consideration have a fairly large value in the market, many masters are ready to spend some time on their manufacture own. In principle, this option will also be enough for normal workBut here you have to pay more attention to the safety technique and use the device very carefully.
To begin with, you need to get the necessary components. The standard feature includes:
- Knot of automatic circumcision of cladding.
- The revolutions adjustment node rotating rollers feeding tape is good if it is equipped with a special indicator.
- Place for heating glue, any thermostat.
- Band feed knot for adhesive.
- Guides that will help normally fix the workpiece.
If you are stuck with everything you need, you can start assembling. Of course, nothing prevents a little away from the accepted configuration and add some kind of additional node that will help make the device more convenient and functional.
It is very difficult to give any specific assembly tips, because it is impossible to predict what details a person will be able to find and how they regards them. The main thing that needs to be done is to view the typical scheme of the unit of the unit and connect the indicated components in the right order. First refueling material for cladding, then its broach with applying glue, further delivery to wooden products and sticker.
As a conclusion, it is worth noting that it will be able to make a edge-binding machine with their own hands by any person who has experience with mechanisms, elementary electronics and tools. A little imagination - and you will get the desired.
With the help of edge-banding equipment, the material can be glued on the edges of the blanks using a special superchalter. In the absence of this apparatus, no woodworking enterprise will not be able to function. Manufacturers from all over the world can recommend a different range of data of machine tools. The system of this device is simple, so you can make a portable edge banding machine yourself.
Nowadays it is a special equipment. the basis for the manufacture of products on furniture combines. Edge cladding presents with the process of gluing finishing materialIn order to guarantee an attractive appearance of the product. This method acquired an extensive distribution in the manufacture of furniture, where limited edges of the plates or shield elements are subject to beautiful finish. To date, there is a huge selection of drawings and colors, which makes the designers create new machines.
As a used material, it is possible to use paper, melamine, veneer, ABC, PVC, thickness 0.4 - 3 mm, and 2-6 cm wide. The basis of the technology is considered the "Precision - Clay-Material" system. Thanks to compression and reorganization, cladding is thoroughly strengthened on the edge.
Many machines are focused on the use of gluewhich melts when heated, and when cooled rapidly hardens. Such a technique requires a rigid adjustment of the order of temperature and climbing the glued parts using a certain effort. If you do not think about it, the system may lose stability, and the facing - disappear.
Design of device
In the facet of equipment, there is a table from a textolite or a similar material that does not allow to spoil the workpiece. The table establishes the main module, followed by a milling unit to eliminate soles. A plus of such equipment you can characterize its mobility, since the dimensions make it possible to transport electrostanok to the location of the part. In addition, there are plug-in guides to function with solid stripes.
The feed system includes:
- roll;
- guillotine;
- videos.
For the foundation, the stove material is introduced into the store, from which the rollers are attracted to the ribbon to the gluing area. To configure the tape the tape, the electric drive must have a controlled frequency of the vending. The guillotine slices the tape in this way that its lengths are enough to compensate for the entire edge and 25 mm for the allowance. Electric guillotine can be automatic or pneumatic. With the help of the workpiece location sensor, the guillotine will be determined.
Machine equipment
The machine is often supplied system for heating and applying glue. This is produced in two different alternatives - in order for the edge material to be supplied with glue and without it. With 1 version of the superchalter is already in the tape, however, it is heated by heated air with a hair dryer. In 2 cases, the superchalter is heated in the bath and applied to the plane of the tape using the roller. It should be noted that certain modifications have 2 rollers, from which the second is needed to apply the gluing composition on the edge of the part.
The next component is a glue bath, where the superchalters for the edge banding machine heats up to a temperature of 200 degrees, does not burn, it has a homogeneous degree and cycles well.
More applied:
- teflon coating baths;
- temperature sensors.
Certain modifications have a cartridge for applying the selected glue to the plane.
The pressure system has the type of the main roller. If the tape comes into contact with the finishing material, a specific force compression force appears. In the event that a manual edge banding machine has a mechanical feed, the tape is pressed to the edge by one or several rollers, which are alternately placed.
In accessories with manual feed, this feature can be carried out by a person, which it gives the part and simultaneously presses it to the outgoing tape.
As a support, one or 2-3 rollers use. However, this method will require good skills. In addition to measured order, the pace of feeding and ribbon is constantly regulated, in order to eliminate the break or assembly of the tape. The most complex equipment makes it possible to control the machine in authors, with electronics.
Principle of operation of the device
A tape is used for gluing, the latitude of which is greater than the height of the element by 2-5 mm. This is done to accurately close the edge. As a rule, after gluing, there are so referred toxes that are denoted from two edges. In order to remove them, the milling module is used, which cuts the facing, which beyond the boundaries of the part.
Usually the mechanism is endowed speed-driven with 12 thousand turns per minutenot to damage the plane. In the module, in addition, limited rollers are taken into account for proper Installation blanks. The node is endowed with 2 cutters with drives, it is set to the necessary snap-down parts. In order to delicately configure the module and consolidate it, the displacement system is activated with the transmission "screw - Nut".
After circumcision with a knife ribbon glued to the edge. In order to exclude it, an ending module should be used, the system of which can be different. The simplest view suggests a round saw that it has a sheer movement and is equipped with a small capacity drive.
According to a special team, this electroly saw goes into the working sphere of the edge machine and scolds an excessive piece of cladding. This principle is capable of functioning only in manual feed machines. In case the delivery is mechanized, the end module is the most complex. The electric saw with the drive is entered according to the instructions to the machine on the carriage, which has 2 short directions: the first to supply the saw to eliminate the passage of the ribbon, and the 2nd for the smooth speed of filing the workpiece. Edgeless electrostanok can be supplemented large quantity Multifunctional elements.
Edge appliances with manual feed They are involved not only in home circumstances or workshops. Even large furniture firms have this device for rapid repair and facing exclusive billets, small parties of details.
Thanks to the presence of processors, controllers, instruments with manual feed parts are considered very convenient and easy to control. The main processes during operation - this is the rate of filing, automated control Temperatures, and, in addition, the length of the glued material.
A manual feed unit functions with a material up to 3 mm, consumes about 2 kW of electricity, captures the zone to 2-3 square meters. Meters, serviced by one user and holds the rate of 6 meters per minute. So that the machine systems have the opportunity to work, the system under pressure of 0.6 MPa compressed air is connected.
Usually the machine is first testedThis monitors the safety of the adhesive seam and the degree of adhesion of glue. To perform the test, it is possible to apply a colorless PVC film, which makes it possible to observe the distribution of adhesive composition after compression and polymerization. If the work shift changes, it is recommended to exercise tests to prevent the appearance of a hidden disorder.
All cutting mechanism is well honed. This refers to the knives and mills. Do not forget to clean the adhesive bath regularly.
The edgebanding unit may have a fencing and marking of heated planes. The box of fixtures must have grounding. The device should be connected to the aspiration system, since the heated superchalter can highlight poisonous substances that are dangerous to health.
Such a device will not require any complex setting. It is necessary to adjust the heating temperature, competently set the frequencies of the rollers, which are applied superlocks, and the feed rate. It is very important that when applying the volume of glue is optimal compatible the necessary conditions . If it is not enough, the strength of the relationship between the material and the workpiece may not be lost. Surplus glue will result in extra quantity on the plane and the occurrence of dirt.
Self-making machine
Because of the significant value of the edge-banding equipment, many choose homemade edge devices, however, they lame safety equipment, for this reason should behave very carefully. First of all, how to reflect on the design of the machine, you should focus on the thickness of the used material with which the special equipment will function, to think with which material it will function, and what devices must be mandatory. For the base, it is necessary to organize the base, which contains a system of feeding the finishing material, push, heating and applying adhesive composition.
In the usual set of the machine it includes:
Edge-binding machines are used almost all woodworking firms, but their device and components of the system can differ significantly. It depends mainly on the size of the work, which is performed using this device.
For the most modern and complex modifications of edge-binding machines, take into account tank that is intended for heating glue and applying to the edge of this composition. The tank is equipped with handles and a roller that rises the material to the edge, which is located on a special separate support. These devices are intended for gluing the plastic of the increased thickness on the workpiece.
Materials that arise when cladding homemade machinesIt is customary to be eliminated manually using specialized devices.
These include a variety of longitudinal guillotine devices, which are cut off and form a chamfer on the rubers. All system components fasten with comfortable handles to control.
It is worth rememberingThat when working on such a block, the facing material should be applied in rolls, which are already applied to the glue composition, in a different way you simply cannot consolidate anything to do anything. As for the production of edge-blocking machine own hands You still need certain details, do not expect that the manufacture of the unit will cost you quite cheap.
(Last Updated on: 07.11.2017)
For processing products from DVP, MDF and other sheet materials, special equipment for processing the ends of panels is required - this is a thin and painstaking job, its manual execution is unlikely to be comfortable. Therefore, you need to purchase special equipment or, which is even better, make a self-made edge-knitting machine with your own hands. Firstly, independent manufacture Equipment is saving money, secondly, this is valuable experience and practice in engineering, which is necessary to every master of homework. Especially since the principle of operation and the device of the edge-banding machine is quite simple.
Applying edgebanding equipment
The main scope of application of such equipment is furniture manufacturingHere this type of machine tools is one of the mandatory elements of technical equipment. For industrial needs, numerous models of machines, differing in performance, functions, costs and other characteristics and suitable for work both with directly and curvilinear surfaces are proposed. This group of aggregates general characteristics - their performance is too large for private use, so spending on the purchase professional model meaningless.
The principle of work both in factory and homemade machines is approximately the same - a decorative material strip of material is glued to the unprocessed end of the panel, which not only closes the raw material, but also protects the panel structure.
Edge banding equipment can work with various materials, including:
- veneer;
- paper;
- melamine;
- ABC, etc.
The material layer can be very thin - from 0.4 mm, the width of the strip, as a rule, from 2 to 6 cm. For gluing, special glue is used, which fits fasten the decorative edge.
Manufacturing and configuration of homemade edgebanding machine
Immediately need to make a reservation, which without sufficient experience with the instrument and materials and understanding of the principle of operation of this equipment is unlikely to succeed excellent result. If confidence in their forces is sufficient, then you can safely begin to study the existing schemes and assembly tips.
In order to properly design the machine, you need to decide on the following parameters:
- type of facing material;
- thickness used for the edge of the material;
- required equipment functions.
The most important thing at the stage of manufacture is competently assembled the basis. It consists of a mechanism for supplying material to the edge, pressure roller, heating element and glue application systems. For their manufacture, you can use spare parts for power tools and integers. For example, a hairdryer is suitable for heating, and an electric drill can be used to drive the presser roller.
To simplify the machine circuit, you can use materials with glue already applied to them. This will not only simplify the manufacturing process, but also will reduce the size of the machine. To promote the harvesting on the presser roller, you need to provide a guide mechanism.
If there is no possibility to use bands with a pre-applied glue, it is necessary to provide for the presence in the design of a special container under glue, where it will be preheated. You also need to equip the machine with a mechanism for trimming excess material for edges, it can be any guillotine type device.
How can I understand from the above, make a homemade edge-binding machine with their own hands is not so difficult, for this there is no complicated and expensive elements. Therefore, the subsequent repair will be simple enough. And if you do not want to contact the repair, acquire corporate equipment, and let the service center specialists disassemble with it with it.