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Protective coatings. Fastener coating conventions

8. Designation of methods for processing the base metal

Processing method
base metal

Designation

Processing method
base metal

Designation

Brushing

Chemical polishing

Punching

Electrochemical
polishing

Shading

Vibration rolling

"Snow" etching

Diamond processing

Pearl-like finish

Satin

Drawing arched lines

dl

Matting

mt

Hairline application

Mechanical
polishing

Passivation

9. Designation of coating methods

Method of obtaining
coverings

Designation

Method of obtaining
coverings

Designation

Cathodic reduction

Condensing (vacuum)

Anodic oxidation *

An

Contact

Chemical

Contact-mechanical

Cathodic sputtering

Diffusion

Firing

Thermal spraying

According to GOST 9.304-87

Enameled

Thermal decomposition **

Cladding

* The method of obtaining coatings, colored in the process of anodic oxidation of aluminum and its alloys, magnesium and its alloys, titanium alloys, is designated "Anotsvet".
** The method of obtaining coatings by thermal decomposition of organometallic compounds is designated MosTr.

The coating material, consisting of metal, is designated by symbols in the form of one or two letters included in the Russian name of the corresponding metal (Table 10).

10. Designation of the coating material, consisting of metal

Metal
coverings

Designation

Metal
coverings

Designation

Aluminum

Palladium

Tungsten

The coating material consisting of an alloy is denoted by the symbols of the components that make up the alloy, separating them with a hyphen, and in parentheses indicate the maximum mass fraction of the first or first and second (in the case of a three-component alloy) components in the alloy, separating them with a semicolon.
Examples of designation: coating with a copper-zinc alloy with a mass fraction of copper 50-60% and zinc 40-50%

Coating with copper-tin-lead alloy with a mass fraction of copper 70-78%, tin 10-18%, lead 4-20%

M-O-C (78; 18).

11. Designation of nickel and chrome coatings

Coating name

Designation

abbreviated

Nickel obtained brilliant
made of electrolyte with gloss forming
additives containing more than 0.04% sulfur

Nickel matt or semi-gloss,
containing less than 0.05% sulfur;
test elongation
tensile not less than 8%

Nickel:

two-layer (duplex)

three-layer (triplex)

Npb. Ns. NB

two-layer composite - nickel-force *

two-layer composite

three-layer composite

Npb. Ns. Ns

Chrome:

porous

microcracked

microporous

"Dairy"

double layer

Khmol. X. tv

If necessary, technical requirements the drawing indicate the symbol of the chemical element or the formula chemical compound used as a co-precipitated substance.
Note. It is allowed to use abbreviated designations and indicate the total thickness of the coating.
In the designation of the coating material with an alloy (Table 12), if necessary, it is allowed to indicate the minimum and maximum mass fractions of the components,
for example, plating with a gold-nickel alloy with a mass fraction of gold 93.0-95.0%, nickel 5.0-7.0%
designate Zl-H (93.0-95.0).
In the designation of the coating with alloys based on precious metals of watch parts and jewelry, it is allowed to indicate the average mass fraction of the components.
For newly developed alloys, the components are designated in the order of decreasing their mass fraction.

12. Designation of coatings with alloys

Name
material
alloy coating

Designation

Name
material
alloy coating

Designation

Aluminum-zinc

Gold-copper-cadmium

Gold Silver

Cobalt gold

Gold-Silver-Copper

Gold-Nickel-Cobal

Gold-antimony

Gold-platinum

Gold-nickel

Indium gold

Gold-zinc-nickel

Copper-tin (bronze)

Gold-copper

Copper-tin-zinc (brass)

Copper-zinc (brass) M-C Tin Lead O-S
Copper-lead-tin (bronze) M-C-O Tin zinc O-C
Nickel-boron N-B Palladium-Nickel Pd-N
Nickel-tungsten H-B Silver-copper Wed-M
Nickel-iron H-F Silver-antimony Wed-Su
Nickel-cadmium N-Kd Silver-palladium Wed-Pd
Nickel-cobalt N-Co Cobalt-tungsten Ko-B
Nickel-phosphorus N-F Cobalt-tungsten-vanadium Ko-W-Wah
Nickel-Cobalt-Tungsten N-Co-B Cobalt-manganese Ko-Mts
Nickel Cobalt Phosphorus N-Co-F Zinc-nickel C-N
Nickel-chromium-iron H-H-J Zinc titanium Ts-Ti
Tin-bismuth O-wee Cadmium titanium Cd-tee
Tin-cadmium O-cd Chromium vanadium X-Wah
Tin-cobalt Eye Chromium-carbon X-Y
Tin Nickel HE Titanium nitride Ti-Az

In the designation of the coating material obtained by the firing method, indicate the brand source material(pastes) in accordance with the normative and technical documentation. In the designation of the hot solder coating, the grade of the solder is indicated according to GOST 21930-76, GOST 21931-76.
The designations for non-metallic inorganic coatings are given below:

If it is necessary to indicate the electrolyte (solution) from which the coating is required, use the designations given in the mandatory annexes to GOST 9.306-85.
Electrolytes (solutions) not specified in the annexes are designated by their full name,
For example,

C9. ammonium chloride. xp, M15. pyrophosphate.

13. Designation of the functional properties of coatings.

14. Symbols decorative properties coatings

* The color of the coating, which corresponds to the natural color of the deposited metal (zinc, copper, chromium, gold, etc.), does not serve as a basis for classifying the coating as colored. The color of the coating is indicated by the full name, with the exception of the black coating -p.

15. Notation additional processing coverings

Additional coating treatment

Designation

Hydrophobization

Filling in water

Filling in chromate solution

Application paintwork

Oxidation

Reflow

Impregnation (varnish, glue, emulsion, etc.)

Oil impregnation

Heat treatment

Toning

Phosphating

Chemical staining,
including filling in dye solution

Color name

Chromating *

Electrochemical staining

e-mail Color name

* If necessary, indicate the color of the chromate film:
khaki - khaki, colorless - btsv; rainbow film color - no designation.
The designation of additional treatment of the coating by impregnation, hydrophobization, application of paint and varnish coating may be replaced by the designation of the grade of the material used for additional processing.
The grade of the material used for additional treatment of the coating is designated in accordance with the regulatory and technical documentation for the material.
The designation of a specific paint and varnish coating used as an additional treatment is made in accordance with GOST 9.032-74.
Production methods, coating material, designation of the electrolyte (solution), properties and color of the coating, additional processing that are not listed in the standard are designated according to the technical documentation or recorded by the full name.
The order of designation of the coating in the technical documentation:
designation of the method of processing the base metal (if necessary);
designation of the method of obtaining the coating;
designation of the coating material;
minimum coating thickness;
the designation of the electrolyte (solution) from which it is required to obtain a coating (if necessary) (Table 15 a; 15 b);
designation of the functional or decorative properties of the coating (if necessary);
designation of additional processing (if necessary).

In the designation of the coating, the presence of all of the listed components is not necessary.
If necessary, in the designation of the coating, it is allowed to indicate the minimum and maximum thickness with a hyphen.
It is allowed to indicate the method of production, material and thickness of the coating in the designation of the coating, while the remaining components of the symbol are indicated in the technical requirements of the drawing.
The thickness of the coating, equal to or less than 1 micron, is not indicated in the designation, unless there is a technical need (with the exception of precious metals).

Coatings used as technological
(for example, zinc for zincate processing of aluminum and its alloys, nickel on corrosion-resistant steel, copper on copper alloys, copper on steel from cyanide electrolyte before acidic copper plating) may not be indicated in the designation.
If the coating is subjected to several types of additional processing, they are indicated in the technological sequence.
The coverage designation is recorded in a line. All components of the designation are separated from each other by dots, with the exception of the coating material and thickness, as well as the designation of additional paintwork, which is separated from the designation of a metallic or non-metallic inorganic coating by a fraction.
The designation of the production method and coating material should be written with uppercase letter, the rest of the components - from lowercase.
Examples of recording the designation of coatings are given in table. sixteen.

15a. Designations of electrolytes for obtaining coatings (according to GOST 9.306-85)

Base metal

Coating name

Main components

Designation

Aluminum and its alloys

Chromic anhydride

Oxalic acid,
titanium salts

Boric acid,
chromic anhydride

Magnesium and its alloys

Ammonium bifluoride or
potassium fluoride

Ammonium bifluoride,
potassium dichromate or
chromic anhydride

fluorine. chromium

Ammonium bifluoride,
sodium dichromate,
orthophosphoric acid

fluorine. chromium. phos

15b. Designation of coating solutions

Basic
metal

Name
coverings

Main components

Designation

Magnesium and its alloys

Potassium dichromate (sodium)
with various activators
Potassium dichromate (sodium)
with various activators,
hydrofluoric acid and potassium fluoride (sodium)

chromium. fluorine

Magnesium and its alloys

Caustic soda, potassium stannate, sodium acetate,
sodium pyrophosphate

Steel, cast iron

Ammonium molybdate

Phosphate

Barium nitrate, zinc monophosphate,
zinc nitrate

Phosphate

Barium nitrate, orthophosphoric acid,
manganese dioxide

Magnesium and its alloys

Phosphate

Barium monophosphate, phosphoric acid,
sodium fluoride

16. Examples of recording the designations of coatings

Coating

Designation

Zinc 6 microns thick with colorless chromating

Ц6.хр. btsv

Zinc, 15 microns thick with khaki chromating

Ts15. xr.haki

Zinc 9 microns thick with rainbow chromating followed by painting

C9. xr / lkp

Zinc, 6 microns thick, oxidized black

Zinc 6 microns thick, phosphated in a solution containing barium nitrate, zinc monophosphate, zinc nitrate, impregnated with oil

Ts6. phos. Ox. prm

Zinc, 15 microns thick, phosphated, hydrophobized

Ts15. phos. hfj

Zinc with a thickness of 6 microns, obtained from an electrolyte in which there are no cyanide salts

Ts6. non-cyanide

Cadmium 3 microns thick, with a nickel sublayer 9 microns thick, with subsequent heat treatment, chromated

H9. Kd3. t. xp

Nickel 12 microns thick, shiny, obtained on a vibron-rolled surface with subsequent polishing

vbr. H12. b

Nickel, 15 microns thick, shiny, obtained from electrolyte with brightening agent

Chrome with a thickness of 0.5-1 microns, shiny, with a sublayer of forces - nickel with a thickness of 9 microns

Nsil9. H. b

Chrome with a thickness of 0.5-1 microns, with a sublayer of semi-shiny nickel with a thickness of 12 microns, obtained on a satin-finished surface

stn. Npb12. X

Chrome 0.5-1 microns thick, shiny with a copper sublayer 24 microns thick and two-layer nickel 15 microns thick

M24. Nd. 15. H. b

Chrome 0.5-1 microns thick, shiny, with a copper sublayer 30 microns thick and three-layer nickel 15 microns thick

M30. NT15. H. b

Chrome with a thickness of 0.5-1 microns, shiny with a sublayer of a two-layer nickel composite coating with a thickness of 18 microns

Chrome two-layer 36 microns thick: "milky" 24 microns thick, solid 12 microns thick

Xd36; Khmol24; X12. tv

Coating with a tin-lead alloy with a mass fraction of tin 55-60% thick 3 microns, melted

0-C (60) Z.opl.

Coating with a tin-lead alloy with a mass fraction of tin of 35-40% and a thickness of 6 microns, with a nickel sublayer with a thickness of 6 microns

Tin, 3 microns thick, crystalline, followed by painting

Copper 6 microns thick, shiny, tinted a blue color, followed by painting

MB. b. tn. blue / lkp

Plating with a gold-nickel alloy 3 microns thick, with a nickel sublayer 3 microns thick

NZ.Zl-N (98.5-99.5) 3

Gold, 1 μm thick, obtained on the surface after diamond cutting

Chemical nickel, 9 microns thick, hydrophobized

Chem. H9. gfzh;
Chem. H9. gfzh 139-41

Chemical phosphate oil impregnated

Chem. Phos. prm

Chemical phosphate obtained in a solution containing barium nitrate, zinc monophosphate, zinc nitrate

Chem. Phos. oks

Chemical oxide conductive

Chem. Oaks. eh

Chemical oxide obtained in a solution containing sodium hydroxide, potassium stannate, sodium acetate, sodium pyrophosphate, followed by painting

Chem. Oaks. mill / lkp

Chemical oxide obtained in a solution of potassium (sodium) dichromate with various activators

Chem. Oaks. chromium

Chemical oxide obtained in a solution containing ammonium molybdate, impregnated with oil

Chem. Oaks. mdn. prm

Anodic-oxide solid, filled in a solution of chromates

AN. Oaks. tv nhr

Anodic-oxide electrical insulating with subsequent application of paint and varnish coating

AN. Oaks. eiz / lkp

Anodic oxide solid impregnated with oil

AN. Oke. tv prm;
AN. Oaks. tv oil 137-02

Anodic oxide obtained on a hatched surface

pcs. AN. Oaks

Anodic oxide, obtained colored green in the process of anodic oxidation

Anotsvet. green

Anodic oxide, electro colored chemically in dark gray

AN. Oaks. Email dark grey

Anodic oxide obtained on a chemically polished surface, chemically painted red

xn. AN. Oaks. Red

Anodic oxide obtained in an electrolyte containing chromic anhydride

AN. Oaks. chromium

Anodic oxide, obtained in an electrolyte containing oxalic acid and titanium salts, solid

AN. Oaks. emt. tv

Anodic oxide obtained on a matted surface in an electrolyte containing boric acid, chromic anhydride

mt. AN. Oaks. umt

Hot coating obtained from POS 61 solder

Mountains. POS61

Silver, 9 microns thick, with a 3 micron chemical nickel sublayer

Chem. H3. Wed9

Coating obtained by chemical passivation, hydrophobized

Chem. Pas.hfzh

State standard of the union of the USSR

one system protection against corrosion and aging

COATINGS METAL AND
NON-METALLIC INORGANIC

Are common requirements

Unified system of corrosion and aging protection.
Metal and non-metal inorganic coatings.
General requirements

GOST
9.301-86

( STCMEA 5293-85,
STCMEA 5294-85
STCMEA 5295-85,
STCMEA 6442-88
STCMEA 6443-88,
STCMEA 4662-84
STCMEA 4664-84,
STCMEA 4665-84
STCMEA 4816-84)

Date of introduction 01.07.87

Content

This standard applies to metallic and non-metallic inorganic coatings (hereinafter referred to as coatings) obtained by electrochemical, chemical and hot (tin and its alloys) methods, and establishes General requirements(hereinafter referred to as requirements) to the surface of the base metal and coatings in the process of their production and quality control of the base metal and coatings.

The standard does not apply to coatings used as technological subcoats, to nickel, nickel-chrome, copper-nickel and copper-nickel-chrome, which have only a decorative purpose, and does not take into account changes in coatings that appeared during assembly and testing of the product.

Requirements not provided for in this standard, related to the specifics of parts, production and requirements for coatings, are indicated in the normative technical and (or) design documentation.

Compliance of coatings with the requirements of this standard is controlled by methods according to GOST 9.302-79.

(Modified edition, Amendment No. 2).

1. REQUIREMENTS FOR THE SURFACE OF THE BASE METAL

1.1. The roughness of the base metal surface in accordance with GOST 2789-73, microns, should be no more than:

R a 10 ( Rz 40) - for protective coatings;

R a 2.5 ( Rz 10) - for protective and decorative coatings;

R a 1.25 ( Rz 6,3) - for solid and electrical insulating anodic oxide coatings.

The roughness of the surface of the base metal for functional coatings must correspond to that established in the normative-technical and (or) design documentation for the product.

The specified requirements for surface roughness do not apply to non-working, hard-to-reach and non-working internal surfaces of parts, threaded surfaces, cut surfaces of stamped parts up to 4 mm thick, corrugated surfaces, as well as to parts whose base metal roughness is established by the relevant standards. The need to bring the surface roughness to the specified values ​​should be specified in the design documentation.

1.2. Sharp corners and the edges of parts, with the exception of technically justified cases, must be rounded off with a radius of at least 0.3 mm; the radius of curvature of parts for solid and electrical insulating anodic-oxide coatings is not less than 0.5 mm.

1.3. On the surface of parts it is not allowed:

rolled scale, burrs;

delamination and cracks, including those revealed after etching, polishing, grinding;

corrosion damage, pores and cavities.

(Modified edition, Amendment No. 1).

1.4. The surface of cast and forged parts must be free of gas and shrinkage cavities, slag and flux inclusions, adhesions, underfilling, cracks.

The permissible deviations on the surface of cast parts (type, size and quantity) are established in the normative, technical and design documentation.

1.5. The surface of parts made of hot-rolled metal must be free of scale, pickling sludge, corrosion products of the base metal and other contaminants.

1.6. The surface of parts after machining must be free of a visible layer of grease or emulsion, metal shavings, burrs, dust and corrosion products without the introduction of foreign material particles.

1.5, 1.6.

1.7. The surface of parts after abrasive treatment, for example, hydrosandblasting, tumbling, etc., must be free of pickling sludge, slag, corrosion products and burrs.

1.8. The surface of the ground and polished parts must be uniform, without nicks, dents, burns, scratches, burrs, defects from the straightening tool.

1.9. On the surface of parts after heat treatment (annealing, quenching, normalization, tempering, aging, as well as heat treatment, carried out to improve the adhesion of subsequent coatings) there should be no nicks, scratches, cracks, bubbles, corrosion foci, delamination, warpage.

1.10. Welded and soldered seams on parts must be cleaned, continuous along the entire perimeter to eliminate gaps and electrolyte penetration into them.

Defects that appear when cleaning the seams made with medium-melting solders must be eliminated by soldering with the same or low-melting solders.

On the surface of the solder joints, uniform spreading of solder up to 10 mm wide, separate blind pores, cleaned of flux residues and not violating the tightness of the soldered seams, are allowed.

Seams on parts made of titanium alloys should be made using methods that exclude oxidation.

Mechanical cleaning of seams on parts made by soldering in molten salts is not allowed. Solder seams on such parts must be smooth and tight. There should be no flux residues and silumin splashes on the surface of the parts.

The glue seams on the parts must be continuous, without swelling, bubbles and voids, not have gaps into which electrolyte can penetrate, not contain excess glue in the near-seam area and be cleaned mechanically.

It is not allowed to apply chemical and electrochemical coatings to parts with adhesive joints.

1.11. The surface of electropolished parts must be smooth, light and shiny without etching, burns, cracks, unwashed salts, and corrosion products.

The gloss level is not standardized.

On electropolished surfaces are not rejected following signs:

uneven gloss in areas with different heat and mechanical treatment;

separate matte and whitish areas on the surface of parts, which are not subject to decorative requirements;

no electropolishing effect in hard-to-reach places: cracks, gaps, blind holes up to 15 mm in diameter, through holes up to 10 mm in diameter, as well as holes and recesses that are difficult to access for electropolishing;

traces of water drips;

lack of shine in the places of welding;

traces of contact with the device in the form of matte and dark areas;

mechanical polishing (if necessary) of the places of contact with the device and to obtain the exact dimensions of the part after electropolishing;

black dots on the thread, if there are no other instructions in the normative and technical documentation;

traces of machining of the base metal before electropolishing and other deviations allowed by the normative and technical documentation for the base metal.

1.9-1.11. (Modified edition, Amendment No. 1).

2. REQUIREMENTS FOR COATINGS

2. 1. Requirements for the appearance of the coating

2.1.1. The surface of the polished coating should be uniform, shiny or mirror-like.

On the mechanically polished surface of the coating, except for the mirror one, single hair-like scratches or dots from polishing pastes and straightening tools in an amount of no more than 5 pieces are not rejection signs. per 100 cm 2, edge polishing, slight waviness (tightening) of the coating on brass parts, if there are no special requirements in the design documentation.

2.1.2. On the surface of coatings, if there are no special instructions in the design documentation, the following signs are not rejection ones:

traces of machining and other deviations allowed by the normative and technical documentation for the base metal;

slight waviness of the coating surface after drawing, which is revealed after etching;

dark or light stripes or spots in hard-to-clean holes and grooves, on internal surfaces and concave areas of parts of complex configuration, mating points of one-piece assembly units, in welded, soldered seams, near-weld zone and places where the cladding layer is removed;

uneven gloss and color unevenness;

non-uniformity of color of coatings on parts made of clad metals with partial machining;

traces of water drips, chromating and phosphating solutions without salt residues;

shiny dots and streaks resulting from contact with measuring tool, fixtures and from collision of parts during the coating process in drums, bells and mesh fixtures;

change in color intensity or darkening after heating in order to dehydrate and check adhesion strength, remove insulation and impregnation;

single black dots in areas intended for filling with compounds, sealants, adhesives;

lack of coverage:

in the pores, places of inclusions allowed by the normative and technical documentation for casting;

on welded and soldered seams and around them at a distance of no more than 2 mm on one and the other side of the seam and in inner corners mutually perpendicular planes, subject to the subsequent additional protection of these places;

in the places of contact of the part with the device, except for special cases stipulated in the design documentation.

2.1.3. When two coatings are deposited on the surface of a part side by side without insulation or with the use of insulation, as well as when local coatings are deposited, if this does not affect the performance of the product, the following signs are not rejection:

displacement of the boundaries of coatings up to 2 mm, and for coatings with gold, palladium, rhodium and their alloys up to 1 mm in one direction or the other;

individual point inclusions of one coating on the surface of another; point inclusions of the coating metal on the insulated surface;

darkening of the metal at the border of the coatings;

tarnishing on uncovered surfaces.

2.1.2, 2.1.3. (Modified edition, Amendment No. 1).

2.2. Requirements for coating thickness

2.2.1. Exceeding the maximum coating thickness is not a rejection sign if it does not affect the assembly and performance of the product.

(Revised edition, Rev. No. 1).

2.2.2. In holes, grooves, cutouts, on concave sections of complexly shaped parts, on internal surfaces and mating points of one-piece assembly units, the coating thickness can be reduced by up to 50%, and for chrome coatings - no, if there are no other requirements in the design documentation for the coating thickness in these areas ...

2.2.3. In blind smooth and threaded holes and grooves with a diameter (or width) of up to 12 mm and in through smooth and threaded holes and grooves with a diameter (or width) of up to 6 mm, the thickness of the coating at a depth of more than one diameter (or one width) is not standardized; the absence of a coating is allowed if the design documentation does not specify the requirements for the thickness of the coating in these areas.

2.3. The coating must be firmly adhered to the base metal.

2.4. In appearance, thickness and other indicators, the coating must meet the requirements of table. 1 -19.

(Modified edition, Amendments No. 1, 2).

2.5. The conditions of storage and transportation of parts must exclude mechanical and chemical influences leading to damage to the coating.

Table 1

Zinc and cadmium coatings. Chromate coatings on zinc and cadmium coatings. Phosphate coating on zinc coating

Indicator name

Coating requirements

Appearance

The color of the zinc coating is light gray or silvery gray with a bluish tint.

Cadmium coating color light gray or silver gray

The color of the zinc coating with colorless chromating is silver-gray or silver-gray with a bluish tint. Slight rainbow shades are allowed.

The color of the zinc coating with iridescent chromating is greenish-yellow with iridescent shades.

The color of the iridescent chromated cadmium coating is golden yellow with iridescent shades.

Zinc chromated khaki color with various shades.

Cadmium coating color with khaki chromate from khaki to brown.

Black chromated zinc coating black or black with green tint... Gray and rainbow shades are allowed on the concave areas of parts of complex configuration.

matte surface after surface preparation by hydro-sandblasting and metal-sandblasting, tumbling, etching;

darkening or weakening of the color intensity of the chromate coating on the parts after heat treatment;

a darker or lighter shade of chromate coating in holes and grooves, on internal surfaces and concave areas of parts of complex configuration, mating points of one-piece assembly units, sharp edges, corners, places of contact with the device, between coils of springs with a small pitch;

matte stripes around the holes;

single mechanical damage of chromate coating no more than 2%. total area.

The color of the zinc coating is phosphated from light gray to dark gray. It is not a rejection sign insignificant white bloom in blind holes, grooves, etc. The phosphate coating on the zinc coating must be uniform and dense.

The following are not allowed on the surface:

sludge deposition;

uncoated streaks or spots;

scratches reaching the base metal;

hotbeds of corrosion;

contamination from oils, greases or surfactants - for coatings intended for the application of paint and varnish coatings. "

Thickness for zinc and cadmium coatings

Coating mass per unit surface area

Colorless chromate coating - up to 0.5 g / m 2.

Iridescent chromate coating - up to 1.0 g / m 2.

Khaki colors chromate coating - over 1.5 g / m 2.

Phosphate coating intended for impregnation - not less than 5.0 g / m 2.

The coating intended for paintwork is in accordance with the requirements of GOST 9.402-80

Structure

Phosphate coating intended for paintwork must have a microcrystalline structure

Protective properties

When testing chromate coatings with a solution of lead acetic acid, a continuous dark spot should not appear before the specified time has elapsed.

When testing the phosphate coating, the color of the test solution droplet shall not change to black within the specified time.

Completeness of flushing

The specific electrical conductivity of water after washing the phosphate coating intended for paintwork should not exceed three times its initial value

Oil absorption

Oil absorption of the phosphate coating - not less than 2.0 g / m 2

table 2

Copper plating and copper alloy plating

Indicator name

Coating requirements

Appearance

The color of the copper coating ranges from light pink to dark red. The shade is not standardized.

The color of the high-tin copper-tin alloy is light gray to gray. The shade is not standardized.

The color of the low-tin copper-tin alloy is light yellow. The shade is not standardized.

Copper-zinc alloy coating color from light yellow to light pink.

On the coating, there are no signs of discoloration, build-up of copper on the coating obtained for the purpose of protection against carburizing, darkening of the coating during storage before assembly

Thickness

In accordance with the requirements of the design documentation

Chemical composition

Mass fraction of copper in alloy coatings:

M-O (60) - from 50 to 60%;

M-O (88) - from 70 to 88%;

M-C (90) - from 70 to 90%;

M-C (70) - from 55 to 70%

Porosity

Coatings intended to protect against carburizing must be free of pores

Functional properties

Table 3

Nickel plated

Indicator name

Coating requirements

Appearance

The color of the matt nickel plating is light gray with a yellow tint, the shiny nickel plating is light gray. A darker color is allowed in the holes and grooves on the inner surfaces, concave areas of parts of complex configuration and at the interface of assembly units.

The color of the electroless nickel plating is gray with a yellow tint.

Darkening and iridescent shades after heat treatment, matte spots due to uneven etching of the base metal are not rejection signs.

The color of the black and thermally oxidized coating is from black-gray to black. Tarnishing colors are allowed

Thickness

In accordance with the requirements of the design documentation.

The thickness of the black nickel plating is not standardized.

The thickness of the lower layer of a three-layer nickel coating Нд (Нпб.Нб) in relation to the total thickness of the coating is 50-70%; the thickness of the top layer is 50-30%.

The thickness of the lower layer of the nickel three-layer coating Нт (Нпб.НсНб) in relation to the total thickness of the coating is 50% or more; middle layer - up to 10%, top - up to 40%.

Chemical composition

Mass fraction of sulfur in the lower layer of a nickel two-layer coating Нд (Нпб.Нб) up to 0.005%; in the top 0.05-0.09%.

Mass fraction of sulfur in the lower layer of a three-layer nickel coating Нт (Нпб.НсНб) up to 0.005%; on average - not less than 0.15%; in the upper - 0.05-0.09%.

Mass fraction of phosphorus in chemical nickel coating 3-12%

Porosity*

Not more than three through pores per 1 cm 2 of surface area and 1 cm of edge length. If the thickness of the coating is less than 24 microns or the thickness of nickel with a sublayer less than 12 microns is not standardized

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Protective properties

Also

Table 4

Chrome plated

Indicator name

Coating requirements

Appearance

The color of the glossy coating is light gray with a bluish tint.

The color of the matte finish is light gray.

The color of the hard (wear-resistant) coating is light gray with a bluish or milky-matte tint.

The color of the two-layer (corrosion-resistant) coating is light gray.

The color of microporous and microcracked coatings is from light gray to gray with a blue tint. The color of the microporous high-gloss coating obtained from trivalent chromium electrolytes ranges from light gray to dark gray.

The color of the milky coating is light gray.

Single point depressions up to 2% of the total area with a chromium thickness of more than 40 microns and a network of cracks with a chromium thickness of more than 24 microns are not rejection signs. The color of the black coating is black with a blue or brown tint.

A gray tint in the inner corners, recesses and holes of complexly shaped parts is not a rejection feature.

Thickness

In accordance with the requirements of the design documentation

Porosity

No more than three through pores per 1 cm 2 of surface area and 1 cm of edge length, unless otherwise indicated in the design documentation *.

The porosity of milk chrome less than 24 microns thick, protective and decorative two-layer less than 21 microns thick and wear-resistant less than 40 microns thick is not standardized *.

The number of pores on the surface of the microporous coating (X mp) when evaluated using optical microscopes with a magnification of at least 100 × should be at least 10,000 per cm 2.

The porosity of black chromium is not standardized.

On the surface of the chrome microcrack coating (X mt) there must be at least 250 cracks at a length of 1 cm in all directions, forming a network of cracks

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Coating hardness - according to GOST 9.303-84

Protective properties

Also

When testing the phosphate coating, the color of the test solution droplet shall not change to black within the specified time.

* Requirements apply to the coating on steel parts.

(Amendment. IUS 1-1991)

Table 5

Tin plating and tin alloy plating

Indicator name

Coating requirements

Appearance

The color of fused and unmelted coatings ranges from light gray to gray. The melted coating is shiny. Uneven gloss on one part is allowed.

The color of the coating with a tin-nickel alloy is light gray. Pink and purple shades are allowed.

The color of the coating with a tin-lead alloy is from light gray to dark gray. The shade is not standardized.

The color of the tin-bismuth coating is from light gray to gray.

Metal beads that do not interfere with assembly and do not affect the functional properties of the coating are not a rejection sign.

Thickness

Chemical composition

Tin coatings intended for use in contact with food should contain no more than 0.1% lead and no more than 0.025% arsenic

Mass fraction of tin in alloy coatings:

O-H (65) - from 50 to 70%;

O-S (60) - t 50 to 70%;

O-C (40) -30 to 50%;

O-C (12) - from 8 to 15%.

Mass fraction of bismuth in the O-Vi (99.8) alloy coating from 0.2 to 4.0%

Porosity*

Not more than three through pores per 1 cm 2 of surface area and 1 cm of edge length, unless otherwise indicated in the design documentation.

With a coating thickness of 6 microns or less, it is not standardized

Functional properties

Protective properties

Also

* Requirements apply to the coating on steel parts.

Table 6

Hot tin and tin-lead alloy coatings

Indicator name

Coating requirements

Appearance

Tin plating color is from light gray to gray, tin-lead alloy plating color is from gray to dark gray. The coating is glossy or matte, smooth. The gloss level is not standardized.

slight sagging and unevenness of the coating thickness, which do not interfere with the soldering or work of the part;

spatter and metal drops that are firmly adhered to the base, do not interfere with the work of the part, on non-working and working (according to the sample) surfaces, as well as on surfaces on which coating is not provided, except for sliding surfaces;

dark spots on the coating on the inner surfaces of blind holes;

slight tuberosity along the entire length of the wire and a depression from the contact of the wire with the guide roller, not reaching the base metal;

non-uniformity of the color of the coating.

Not allowed:

rough nodules;

dark spots, dots, non-rubbing film of white or Brown;

cracks, coating delamination, uncovered areas;

solder splashes on work surfaces coated with precious metals (gold, silver, palladium, etc.);

acid flux residues

Thickness

Not standardized

Chemical composition

The chemical composition of coatings with tin-lead alloys must correspond to the chemical composition of the main components of solders in accordance with GOST 21930-76 and GOST 21931-76

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Table 7

Silver plated and silver-antimony alloy plated

Indicator name

Coating requirements

Appearance

The color of the silver plating and the silver-antimony alloy plating is silvery-white.

The color of the silver coating made from electrolytes with brightening additives and the silver chromated coating is white with a yellowish tinge.

The color of the chemical silver plating is white.

The color of the blackened silver coating is from a dark gray child.

The following signs are not considered defective:

dark spots, stripes and discoloration in blind holes, grooves, in concave areas of parts of complex configuration;

darkening of the coating during storage before assembly and color change from light pink to light brown after heat treatment, pressing into plastic, provided that functional properties are retained

Thickness

In accordance with the requirements of the design documentation

Chemical composition

Mass fraction of antimony in the coating with Sr-Su alloy from 0.4 to 2%

Porosity

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Table 8

Gold plating and gold alloy plating

Indicator name

Coating requirements

Appearance

Gold plating color from light yellow to dark yellow

The color of the coating with gold-nickel alloy is from light yellow to yellow.

Coating color with gold-cobalt alloy from orange-yellow to yellow

Thickness

In accordance with the requirements of the design documentation

Chemical composition

Mass fraction of nickel in the coating with Zl-N alloy and mass fraction of cobalt in the coating with Zl-Ko alloy - in accordance with the requirements of GOST 9.303-84

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Table 9

Palladium plated

Indicator name

Coating requirements

Appearance

Coating color from light gray to gray with a yellow tint.

Single dark spots, iridescent shades from light brown to violet, formed during heating, provided that the functional properties are preserved

Thickness

In accordance with the requirements of the design documentation

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Table 10

Rhodium plated

Indicator name

Coating requirements

Appearance

Coating color light gray with a blue tint

Thickness

In accordance with the requirements of the design documentation

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product.

Table 11

Chemical oxide coating on steel and cast iron

Indicator name

Coating requirements

Appearance

Coating color Chem. Ox (including after oil impregnation) on parts made of carbon and low-alloy steels, black with a blue tint. On parts obtained by casting, a black coating with a gray or brown shade is allowed.

The color of the coating on high-alloy steel parts is from dark gray to dark brown with a cherry tint.

The color of the coating on parts made of cast iron and silicon alloyed steels is from light yellow to dark brown.

The color of the coating on high carbon tool steel parts is black with gray tint

Non-uniformity of color and shade is allowed on parts that have undergone local hardening, welding, carburizing, peening and other machining; red tint of coatings on small profiled parts and between coils of springs with a small pitch, light gray - on sharp edges of parts

Thickness

Not standardized

Protective properties

On the Khim.Oks coating after testing for a specified time, there should be no spots of contact released copper.

On the coating Chem.Ox. prm after the tests there should be no foci of corrosion, with the exception of sharp edges and ends of the springs, on which no more than three points of corrosion are allowed per 1 cm 2 of the surface area and per 1 cm of the edge length

Table 12

Chemical passivation coating
on corrosion-resistant steels.

Indicator name

Coating requirements

Appearance

Coating color Chem.Pas. must match the color of the metal being processed.

The following signs are not considered defective:

iridescent shades, depending on the steel grade, including in the places of welding, bending;

slight darkening;

traces of mechanical finishing;

black inclusions in the form of separate small dots

Thickness

Table 13

Chemical oxide and anodic-oxide coatings on copper and its alloys

Indicator name

Coating requirements

Appearance

Coating color Chem.Ox and An.Ox from dark red with a brown tint to black with a blue tint

traces of mechanical finishing of the base metal surface;

partial lack of coverage on sharp edges;

darkening between coils of springs with a small pitch.

The color of the Chem.Pas coating must correspond to the color of the processed metal.

The following signs are not considered defective:

rainbow shades;

darkening of the coating between the coils of the springs with a small pitch;

non-uniformity of the varnish film in color and varnish drips after varnishing, which do not interfere with assembly and do not affect the performance of the product

Thickness

Not standardized

Protective properties

When tested on a Chem.Pas coating, there should be no change in the color of the drop to blue before the specified time has elapsed.

Table 14

Chemical oxide coating on aluminum and its alloys

Indicator name

Coating requirements

Appearance

Coating color Chem.Ox from gray-blue to dark blue or from light blue to green or yellow

on alloys of grades D16, D1, D24F - greenish-blue with or without rainbow shades;

on cast alloys - blue-gray with black and brown stains.

The color of the coating Chem.Pas corresponds to the color of the base metal.

Coating color Chem.Ox.e from colorless to light blue or light yellow; golden yellow to brown with iridescent shades on wrought alloys; gray with yellow and brown streaks on cast alloys.

The following signs are not considered defective:

dark and light stripes in the direction of rolling, soldering and welding points;

darkening on parts soldered high temperature brazing;

separate stains from chrome salts around the holes, in the places of contact of parts with the device, in the places of conjugation of one-piece assembly units, around the pores and places of inclusions allowed by the normative and technical documentation for casting;

revealing the structure of the base metal

Thickness

Not standardized

Protective properties

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Table 15

Anodic oxide coating on aluminum and its alloys

Indicator name

Coating requirements

Appearance

The color of An.Ox coating is from light gray to dark gray, on parts made of cast alloys from light gray to dark brown. The shade is not standardized.

The color of the painted coating must match the color of the sample. The shade is not standardized. On multicomponent and cast alloys, reflections of various tones are possible.

Coating color An.Ox.chrom from milky to gray, rainbow shades are possible.

Coating color An.Ox.nkhr from light green to yellow-green, on multicomponent and casting alloys from gray to dark gray. The shade is not standardized.

The following signs are not considered defective:

dark points and spots as a result of revealing the heterogeneity of the base metal structure;

dark and light stripes in the direction of rolling, places of welding, lapping, work hardening, places where the cladding layer is absent;

yellow spots from chromium salts around the holes, in the places of contact of the part with the device, in the places where one-piece assembly units are mated, around the pores and places of inclusions allowed by the normative and technical documentation for casting.

The color of the coating An.Ox.tv is from light gray to black, yellow-green shades are allowed.

Coating color An.Ox.es from light yellow to dark brown or from light gray to dark gray.

The color of the coating An.Ox.tv and An.Ox.eiz after filling with chromates from yellow-green to brown-black.

The presence of microcracks on the An.Ox.ex coating is not a rejection sign if they do not affect the functional properties.

The color of the coating An.Ox.emt is from light gray to dark gray, depending on the alloy used, enamel-like. The shade is not standardized.

The color of the painted coating must match the color of the sample

Coating color Anotsvet light brown, gray-blue, blue-black, golden, golden-bronze, bronze, gray-brown.

A lighter tone is allowed on the inner surfaces of parts

Thickness

In accordance with the requirements of the design documentation

Coating filling quality

After testing, the weight loss of the sample should not exceed 20 mg / dm 2 for products intended for operation in an open atmosphere, and 30 mg / dm 2 for products intended for use in an enclosed space.

After the tests, the coating should not be stained or may be slightly stained!

Completeness of flushing

The specific electrical conductivity of water after washing the coating An.Ox.eiz should not exceed three times its initial value

Protective properties

When tested, there shall be no change in the color of a drop of the test solution before the specified time has elapsed.

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Table 16

Anodic oxide coating on titanium alloys

Indicator name

Coating requirements

Appearance

Coating color Anotsvet from blue to blue, pink, green, yellow. The shade is not standardized.

Traces of mechanical finishing of the surface of the base metal are not a rejection sign.

Coating color An.Ox from light gray to dark gray

Thickness

Not standardized

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Table 17

Chemical oxide and anodic oxide coatings
on magnesium and magnesium alloys

Indicator name

Coating requirements

Appearance

Coating color Khim.Oks from straw yellow to dark brown or black.

Coating color Chem.Phos from light gray to dark gray.

Coating color Anosvet is yellow, green or gray-black. The shade is not standardized.

The following signs are not considered defective:

tarnish colors; stains resulting from re-oxidation; point areas of metal without coating around the pores; gray spots with smearing deposits on the ML-5 alloy;

black spots on machined surfaces resulting from local heating of the metal during machining

Thickness

Coating thickness Chem.Ox is not standardized, An.Ox - in accordance with the requirements of design documentation

Table 18

Phosphate coating on steel and cast iron

Nameindicator

Coverage requirements

Appearance

Coating color from light gray to black, after impregnation with oil, emulsion or after hydrophobization from dark gray to black.

The following signs are not considered defective:

heterogeneity of crystal sizes in areas of local hardening, welding, work hardening, various surface roughness in decarburized areas;

white bloom, removed by wiping;

deposits of phosphate sludge on non-working surfaces;

traces of a copper electrode on parts welded with spot or roller welding;

stains, streaks and streaks after wiping with an emulsion, varnish or after hydrophobization, which do not interfere with assembly and do not affect the performance of the product;

yellow spots from chrome salts around holes, places of contact of a part with a device and places of conjugation of assembly units, spots around pores and places of inclusion allowed by regulatory and technical documentation for casting

Coating mass per unit surface area

Coating mass per unit of surface area before impregnation - not less than 5 g / m 2; on a surface with roughnessR a 1.25-0.63 microns, it is allowed to reduce the coating mass per unit surface area in accordance with the requirements of the normative and technical documentation.

Coating mass per unit surface area before applying paint and varnish in accordance with the requirements of GOST 9.402-80

Structure

The coating intended for paintwork must have a microcrystalline structure.

Protective properties

When tested in accordance with GOST 9.302-88, the color of the drop should not change during the specified time or after the test, there should be no foci of corrosion on the coating, with the exception of sharp edges, mating points of one-piece assembly units, where no more than three pinpoint foci of corrosion per 1 cm 2 are allowed surface area and 1 cm of edge length

Oil absorption

Not less than 2.0 g / m 2

Completeness of flushing

The specific electrical conductivity of water after washing the coating intended for the paintwork should not exceed three times its initial value.

Table 19

Chemical oxide chromate and phosphate coatings on zinc alloys

Indicator name

Coating requirements

Appearance

Coating color Khim.Oks.chrom greenish-yellow with iridescent shades; in the presence of a copper alloy, the color of the coating is gray-blue; Coating color Chem.Phos from light gray to gray.

The following signs are not considered defective:

a matte surface and a weakening of the color intensity of the chromate coating on parts after heat treatment, hydro-sandblasting, tumbling and etching;

a darker or lighter shade of chromate coating in holes and grooves, on internal surfaces and on concave areas of parts of complex configuration, at the interface of one-piece assembly units, on sharp edges, corners, at points of contact with the device, between coils of springs with a small pitch;

matte stripes around the holes

single mechanical damage of chromate coating not more than 2%

Thickness

Not standardized

3. REQUIREMENTS FOR QUALITY CONTROL OF BASE METAL AND COATINGS

3.1. Before applying coatings, 2-5% of parts from a batch, but not less than three parts, and for parts of a single production - each part is controlled for compliance with paragraphs. 1.1 -1.10.

3.2. Semi-finished products (tape, wire, etc.) are subject to incoming control for compliance with the requirements of regulatory and technical documentation for the supply and the requirements of paragraphs. 1.1-1.6.

If there are unsatisfactory results, a second check is carried out on a doubled number of parts.

Upon receipt of unsatisfactory results of repeated inspection on at least one part, the entire batch is rejected and returned to the manufacturer.

3.3. If it is impossible to control the quality of coatings on parts, for example, large and heavy parts of a single production, it is allowed to carry out control on witness samples or to guarantee the quality of the coating by the correct execution of the technological process, confirmed by an entry in the log of control of the technological process.

Testimonial samples must be made of the material of the parts, have the same surface roughness and coatings applied using the same technology as applied to the parts.

The shape and size of the witness samples are developed by the enterprise and agreed in accordance with the established procedure.

The same witness samples and parts can be used for different proof tests.

3.4. Parts on which the coating was tested by destructive methods, as well as parts, the coatings of which do not meet the requirements of this standard, are allowed to be presented for acceptance after re-coating.

3.5. The control of the appearance of the coatings is carried out on 100% of the parts.

It is allowed to apply statistical control methods forGOST 18242-72.

Inspection of the appearance of the coating on parts covered in bulk and in automatic lines is allowed to be carried out on a sample of 2% of parts from each batch.

3.6. Control of the thickness of the coating is carried out before its additional processing, with the exception of brushing, polishing, grinding, chromating and phosphating.

The thickness control of the nickel coating, including that obtained by a chemical method, is carried out before heat treatment.

3.4-3.6.(Modified edition, Amendment No. 1).

3.7. 3.8... (Deleted, Amendment No. 1).

3.9. To control the coating thickness, adhesion strength and other quality indicators, 0.1 to 1% of parts are selected from each batch, but not less than three parts.

In technically justified cases, for example, for products of small-scale production or products with coatings with precious and rare metals and their alloys, it is allowed to set a sample of less than 0.1%, but not less than three parts.

The control of the coating thickness by the metallographic method is allowed to be carried out on one part.

Control of coating thickness on parts processed in automatic lines may be carried out at least once a shift.

3.10. The adhesion strength of coatings subjected to heat treatment, melting, brushing, grinding and polishing is evaluated after these operations.

3.9, 3.10... (Modified edition, Amendment No. 1).

3.11. Control chemical composition Alloy coatings are carried out at least twice a week, as well as after adjusting the electrolyte.

The content of phosphorus in the chemical nickel coating and sulfur in the protective and decorative nickel coating is allowed not to be controlled, but to be guaranteed by the correct execution of the technological process.

3.12... (Deleted, Amendment No. 1).

3.13. Control protective properties coatings obtained by Chem. Pass, An. Oke and Chem. Ox on copper and its alloys, intended for operation in conditions 1 according toGOST 15150-69, as well as these coatings, additionally protected by a paint-and-lacquer coating, are not carried out.

Control of protective properties of coatings Chem. Oaks and Chem. Fos on steel and cast iron is allowed to be carried out before or after their additional processing.

3.14. The need to control the coating mass per unit surface area, oil absorption, rinsing completeness, porosity, coating filling quality, protective properties of chromate coatings on zinc and cadmium coatings, phosphate coatings on zinc coatings and structures is established in the technical and (or) design documentation.

3.13, 3.14.(Modified edition, Amendment No. 1).

3.15. If unsatisfactory results are obtained for one of the indicators during the selective inspection of coatings, a repeated inspection is carried out on a doubled number of parts in the sample.

If the results are unsatisfactory during repeated inspection of coatings on one part, the entire batch is rejected or, in case of discrepancy in appearance, it is subjected to continuous control.

The repeated control of the adhesion strength of the coatings is not carried out. If unsatisfactory results are obtained during sampling, the entire batch is rejected.

(Introduced additionally, Amendment No. 1).

INFORMATION DATA

1. PERFORMERS

I.L. Moteeunas , Cand. chem. sciences; V.V. Protusyavichiene; D.G. Kovalenko; G.V. Kozlova , Cand. tech. sciences (topic leaders); N.G. Alberg; T.I. Berezhnyak; G.S. Fomin , Cand. chem. sciences; E.B. Davidavicius , Cand. chem. sciences ; S.Z. Navitskene; B.A. Arlauskienė

2. APPROVED AND INTRODUCED BY Decree State Committee USSR according to standards dated 02.27.86 No. 424

3. Inspection frequency 5 years

4. The standard corresponds to ST SEV 4662-84, ST SEV 4664-84, ST SEV 4665-84, ST SEV 4816-84, ST SEV 5293-85, ST SEV 5294-85, ST SEV 5295-85, ST SEV 6442- 88, ST SEV 6443-88 in terms of technical requirements

The standard complies with ISO 1456-88, ISO 1458-88, ISO 2081-86, ISO 2082-86, ISO 2093-86, ISO 6158-84, ISO 7599-83

5. Instead of GOST 9.301-78

6. REFERENCE REGULATORY TECHNICAL DOCUMENTS

7. REPUBLICATION with Amendments No. 1, 2, approved in March 1989, October 1989 (IUS 6-89, 1-90)

State standard of the union of the USSR

Unified system of protection against corrosion and aging

COATINGS METAL AND
NON-METALLIC INORGANIC

Are common requirements

Unified system of corrosion and aging protection.
Metal and non-metal inorganic coatings.
General requirements

GOST
9.301-86

( STCMEA 5293-85,
STCMEA 5294-85
STCMEA 5295-85,
STCMEA 6442-88
STCMEA 6443-88,
STCMEA 4662-84
STCMEA 4664-84,
STCMEA 4665-84
STCMEA 4816-84)

Date of introduction 01.07.87

Content

This standard applies to metallic and non-metallic inorganic coatings (hereinafter referred to as coatings) obtained by electrochemical, chemical and hot (tin and its alloys) methods, and establishes general requirements (hereinafter referred to as requirements) for the surface of the base metal and coatings during their production and quality control. base metal and coatings.

The standard does not apply to coatings used as technological subcoats, to nickel, nickel-chrome, copper-nickel and copper-nickel-chrome, which have only a decorative purpose, and does not take into account changes in coatings that appeared during assembly and testing of the product.

Requirements not provided for in this standard, related to the specifics of parts, production and requirements for coatings, are indicated in the normative technical and (or) design documentation.

Compliance of coatings with the requirements of this standard is controlled by methods according to GOST 9.302-79.

(Modified edition, Amendment No. 2).

1. REQUIREMENTS FOR THE SURFACE OF THE BASE METAL

1.1. The roughness of the base metal surface in accordance with GOST 2789-73, microns, should be no more than:

R a 10 ( Rz 40) - for protective coatings;

R a 2.5 ( Rz 10) - for protective and decorative coatings;

R a 1.25 ( Rz 6,3) - for solid and electrical insulating anodic oxide coatings.

The roughness of the surface of the base metal for functional coatings must correspond to that established in the normative-technical and (or) design documentation for the product.

The specified requirements for surface roughness do not apply to non-working, hard-to-reach and non-working internal surfaces of parts, threaded surfaces, cut surfaces of stamped parts up to 4 mm thick, corrugated surfaces, as well as to parts whose base metal roughness is established by the relevant standards. The need to bring the surface roughness to the specified values ​​should be specified in the design documentation.

1.2. Sharp corners and edges of parts, except for technically justified cases, must be rounded off with a radius of at least 0.3 mm; the radius of curvature of parts for solid and electrical insulating anodic-oxide coatings is not less than 0.5 mm.

1.3. On the surface of parts it is not allowed:

rolled scale, burrs;

delamination and cracks, including those revealed after etching, polishing, grinding;

corrosion damage, pores and cavities.

(Modified edition, Amendment No. 1).

1.4. The surface of cast and forged parts must be free of gas and shrinkage cavities, slag and flux inclusions, adhesions, underfilling, cracks.

The permissible deviations on the surface of cast parts (type, size and quantity) are established in the normative, technical and design documentation.

1.5. The surface of parts made of hot-rolled metal must be free of scale, pickling sludge, corrosion products of the base metal and other contaminants.

1.6. The surface of parts after machining must be free of a visible layer of grease or emulsion, metal shavings, burrs, dust and corrosion products without the introduction of foreign material particles.

1.5, 1.6.

1.7. The surface of parts after abrasive treatment, for example, hydrosandblasting, tumbling, etc., must be free of pickling sludge, slag, corrosion products and burrs.

1.8. The surface of the ground and polished parts must be uniform, without nicks, dents, burns, scratches, burrs, defects from the straightening tool.

1.9. On the surface of parts after heat treatment (annealing, quenching, normalization, tempering, aging, as well as heat treatment, carried out to improve the adhesion of subsequent coatings) there should be no nicks, scratches, cracks, bubbles, corrosion foci, delamination, warpage.

1.10. Welded and soldered seams on parts must be cleaned, continuous along the entire perimeter to eliminate gaps and electrolyte penetration into them.

Defects that appear when cleaning the seams made with medium-melting solders must be eliminated by soldering with the same or low-melting solders.

On the surface of the solder joints, uniform spreading of solder up to 10 mm wide, separate blind pores, cleaned of flux residues and not violating the tightness of the soldered seams, are allowed.

Seams on parts made of titanium alloys should be made using methods that exclude oxidation.

Mechanical cleaning of seams on parts made by soldering in molten salts is not allowed. Solder seams on such parts must be smooth and tight. There should be no flux residues and silumin splashes on the surface of the parts.

The glue seams on the parts should be continuous, without swelling, bubbles and voids, not have gaps into which electrolyte can penetrate, not contain excess glue in the near-seam zone and mechanically cleaned.

It is not allowed to apply chemical and electrochemical coatings to parts with adhesive joints.

1.11. The surface of electropolished parts must be smooth, light and shiny without etching, burns, cracks, unwashed salts, and corrosion products.

The gloss level is not standardized.

On an electropolished surface, the following signs are not considered to be defective:

uneven gloss in areas with different heat and mechanical treatment;

separate matte and whitish areas on the surface of parts, which are not subject to decorative requirements;

no electropolishing effect in hard-to-reach places: cracks, gaps, blind holes up to 15 mm in diameter, through holes up to 10 mm in diameter, as well as holes and recesses that are difficult to access for electropolishing;

traces of water drips;

lack of shine in the places of welding;

traces of contact with the device in the form of matte and dark areas;

mechanical polishing (if necessary) of the places of contact with the device and to obtain the exact dimensions of the part after electropolishing;

black dots on the thread, if there are no other instructions in the normative and technical documentation;

traces of machining of the base metal before electropolishing and other deviations allowed by the normative and technical documentation for the base metal.

1.9-1.11. (Modified edition, Amendment No. 1).

2. REQUIREMENTS FOR COATINGS

2. 1. Requirements for the appearance of the coating

2.1.1. The surface of the polished coating should be uniform, shiny or mirror-like.

On the mechanically polished surface of the coating, except for the mirror one, single hair-like scratches or dots from polishing pastes and straightening tools in an amount of no more than 5 pieces are not rejection signs. per 100 cm 2, edge polishing, slight waviness (tightening) of the coating on brass parts, if there are no special requirements in the design documentation.

2.1.2. On the surface of coatings, if there are no special instructions in the design documentation, the following signs are not rejection ones:

traces of machining and other deviations allowed by the normative and technical documentation for the base metal;

slight waviness of the coating surface after drawing, which is revealed after etching;

dark or light stripes or spots in hard-to-clean holes and grooves, on internal surfaces and concave areas of parts of complex configuration, mating points of one-piece assembly units, in welded, soldered seams, near-weld zone and places where the cladding layer is removed;

uneven gloss and color unevenness;

non-uniformity of color of coatings on parts made of clad metals with partial machining;

traces of water drips, chromating and phosphating solutions without salt residues;

shiny dots and streaks formed from contact with a measuring tool, fixtures and from collision of parts during the coating process in drums, bells and mesh fixtures;

change in color intensity or darkening after heating in order to dehydrate and check adhesion strength, remove insulation and impregnation;

single black dots in areas intended for filling with compounds, sealants, adhesives;

lack of coverage:

in the pores, places of inclusions allowed by the normative and technical documentation for casting;

on welded and soldered seams and around them at a distance of no more than 2 mm on one and the other side of the seam and in the inner corners of mutually perpendicular planes, subject to the subsequent additional protection of these places;

in the places of contact of the part with the device, except for special cases stipulated in the design documentation.

2.1.3. When two coatings are deposited on the surface of a part side by side without insulation or with the use of insulation, as well as when local coatings are deposited, if this does not affect the performance of the product, the following signs are not rejection:

displacement of the boundaries of coatings up to 2 mm, and for coatings with gold, palladium, rhodium and their alloys up to 1 mm in one direction or the other;

individual point inclusions of one coating on the surface of another; point inclusions of the coating metal on the insulated surface;

darkening of the metal at the border of the coatings;

tarnishing on uncovered surfaces.

2.1.2, 2.1.3. (Modified edition, Amendment No. 1).

2.2. Requirements for coating thickness

2.2.1. Exceeding the maximum coating thickness is not a rejection sign if it does not affect the assembly and performance of the product.

(Revised edition, Rev. No. 1).

2.2.2. In holes, grooves, cutouts, on concave sections of complexly shaped parts, on internal surfaces and mating points of one-piece assembly units, the coating thickness can be reduced by up to 50%, and for chrome coatings - no, if there are no other requirements in the design documentation for the coating thickness in these areas ...

2.2.3. In blind smooth and threaded holes and grooves with a diameter (or width) of up to 12 mm and in through smooth and threaded holes and grooves with a diameter (or width) of up to 6 mm, the thickness of the coating at a depth of more than one diameter (or one width) is not standardized; the absence of a coating is allowed if the design documentation does not specify the requirements for the thickness of the coating in these areas.

2.3. The coating must be firmly adhered to the base metal.

2.4. In appearance, thickness and other indicators, the coating must meet the requirements of table. 1 -19.

(Modified edition, Amendments No. 1, 2).

2.5. The conditions of storage and transportation of parts must exclude mechanical and chemical influences leading to damage to the coating.

Table 1

Zinc and cadmium coatings. Chromate coatings on zinc and cadmium coatings. Phosphate coating on zinc coating

Indicator name

Coating requirements

Appearance

The color of the zinc coating is light gray or silvery gray with a bluish tint.

Cadmium coating color light gray or silver gray

The color of the zinc coating with colorless chromating is silver-gray or silver-gray with a bluish tint. Slight rainbow shades are allowed.

The color of the zinc coating with iridescent chromating is greenish-yellow with iridescent shades.

The color of the iridescent chromated cadmium coating is golden yellow with iridescent shades.

Zinc chromated khaki color with various shades.

Cadmium coating color with khaki chromate from khaki to brown.

The color of the zinc coating with black chromating is black or black with a green tint. Gray and rainbow shades are allowed on the concave areas of parts of complex configuration.

matte surface after surface preparation by hydro-sandblasting and metal-sandblasting, tumbling, etching;

darkening or weakening of the color intensity of the chromate coating on the parts after heat treatment;

a darker or lighter shade of chromate coating in holes and grooves, on internal surfaces and concave areas of parts of complex configuration, mating points of one-piece assembly units, sharp edges, corners, places of contact with the device, between coils of springs with a small pitch;

matte stripes around the holes;

single mechanical damage of chromate coating no more than 2%. total area.

The color of the zinc coating is phosphated from light gray to dark gray. A slight white bloom in blind holes, grooves, etc. is not a sign of rejection. The phosphate coating on the zinc coating must be uniform and dense.

The following are not allowed on the surface:

sludge deposition;

uncoated streaks or spots;

scratches reaching the base metal;

hotbeds of corrosion;

contamination from oils, greases or surfactants - for coatings intended for the application of paint and varnish coatings. "

Thickness for zinc and cadmium coatings

Coating mass per unit surface area

Colorless chromate coating - up to 0.5 g / m 2.

Iridescent chromate coating - up to 1.0 g / m 2.

Khaki colors chromate coating - over 1.5 g / m 2.

Phosphate coating intended for impregnation - not less than 5.0 g / m 2.

The coating intended for paintwork is in accordance with the requirements of GOST 9.402-80

Structure

Phosphate coating intended for paintwork must have a microcrystalline structure

Protective properties

When testing chromate coatings with a solution of lead acetic acid, a continuous dark spot should not appear before the specified time has elapsed.

When testing the phosphate coating, the color of the test solution droplet shall not change to black within the specified time.

Completeness of flushing

The specific electrical conductivity of water after washing the phosphate coating intended for paintwork should not exceed three times its initial value

Oil absorption

Oil absorption of the phosphate coating - not less than 2.0 g / m 2

table 2

Copper plating and copper alloy plating

Indicator name

Coating requirements

Appearance

The color of the copper coating ranges from light pink to dark red. The shade is not standardized.

The color of the high-tin copper-tin alloy is light gray to gray. The shade is not standardized.

The color of the low-tin copper-tin alloy is light yellow. The shade is not standardized.

Copper-zinc alloy coating color from light yellow to light pink.

On the coating, there are no signs of discoloration, build-up of copper on the coating obtained for the purpose of protection against carburizing, darkening of the coating during storage before assembly

Thickness

In accordance with the requirements of the design documentation

Chemical composition

Mass fraction of copper in alloy coatings:

M-O (60) - from 50 to 60%;

M-O (88) - from 70 to 88%;

M-C (90) - from 70 to 90%;

M-C (70) - from 55 to 70%

Porosity

Coatings intended to protect against carburizing must be free of pores

Functional properties

Table 3

Nickel plated

Indicator name

Coating requirements

Appearance

The color of the matt nickel plating is light gray with a yellow tint, the shiny nickel plating is light gray. A darker color is allowed in the holes and grooves on the inner surfaces, concave areas of parts of complex configuration and at the interface of assembly units.

The color of the electroless nickel plating is gray with a yellow tint.

Darkening and iridescent shades after heat treatment, matte spots due to uneven etching of the base metal are not rejection signs.

The color of the black and thermally oxidized coating is from black-gray to black. Tarnishing colors are allowed

Thickness

In accordance with the requirements of the design documentation.

The thickness of the black nickel plating is not standardized.

The thickness of the lower layer of a three-layer nickel coating Нд (Нпб.Нб) in relation to the total thickness of the coating is 50-70%; the thickness of the top layer is 50-30%.

The thickness of the lower layer of the nickel three-layer coating Нт (Нпб.НсНб) in relation to the total thickness of the coating is 50% or more; middle layer - up to 10%, top - up to 40%.

Chemical composition

Mass fraction of sulfur in the lower layer of a nickel two-layer coating Нд (Нпб.Нб) up to 0.005%; in the top 0.05-0.09%.

Mass fraction of sulfur in the lower layer of a three-layer nickel coating Нт (Нпб.НсНб) up to 0.005%; on average - not less than 0.15%; in the upper - 0.05-0.09%.

Mass fraction of phosphorus in chemical nickel coating 3-12%

Porosity*

Not more than three through pores per 1 cm 2 of surface area and 1 cm of edge length. If the thickness of the coating is less than 24 microns or the thickness of nickel with a sublayer less than 12 microns is not standardized

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Protective properties

Also

Table 4

Chrome plated

Indicator name

Coating requirements

Appearance

The color of the glossy coating is light gray with a bluish tint.

The color of the matte finish is light gray.

The color of the hard (wear-resistant) coating is light gray with a bluish or milky-matte tint.

The color of the two-layer (corrosion-resistant) coating is light gray.

The color of microporous and microcracked coatings is from light gray to gray with a blue tint. The color of the microporous high-gloss coating obtained from trivalent chromium electrolytes ranges from light gray to dark gray.

The color of the milky coating is light gray.

Single point depressions up to 2% of the total area with a chromium thickness of more than 40 microns and a network of cracks with a chromium thickness of more than 24 microns are not rejection signs. The color of the black coating is black with a blue or brown tint.

A gray tint in the inner corners, recesses and holes of complexly shaped parts is not a rejection feature.

Thickness

In accordance with the requirements of the design documentation

Porosity

No more than three through pores per 1 cm 2 of surface area and 1 cm of edge length, unless otherwise indicated in the design documentation *.

The porosity of milk chrome less than 24 microns thick, protective and decorative two-layer less than 21 microns thick and wear-resistant less than 40 microns thick is not standardized *.

The number of pores on the surface of the microporous coating (X mp) when evaluated using optical microscopes with a magnification of at least 100 × should be at least 10,000 per cm 2.

The porosity of black chromium is not standardized.

On the surface of the chrome microcrack coating (X mt) there must be at least 250 cracks at a length of 1 cm in all directions, forming a network of cracks

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Coating hardness - according to GOST 9.303-84

Protective properties

Also

When testing the phosphate coating, the color of the test solution droplet shall not change to black within the specified time.

* Requirements apply to the coating on steel parts.

(Amendment. IUS 1-1991)

Table 5

Tin plating and tin alloy plating

Indicator name

Coating requirements

Appearance

The color of fused and unmelted coatings ranges from light gray to gray. The melted coating is shiny. Uneven gloss on one part is allowed.

The color of the coating with a tin-nickel alloy is light gray. Pink and purple shades are allowed.

The color of the coating with a tin-lead alloy is from light gray to dark gray. The shade is not standardized.

The color of the tin-bismuth coating is from light gray to gray.

Metal beads that do not interfere with assembly and do not affect the functional properties of the coating are not a rejection sign.

Thickness

Chemical composition

Tin coatings intended for use in contact with food must contain no more than 0.1% lead and no more than 0.025% arsenic

Mass fraction of tin in alloy coatings:

O-H (65) - from 50 to 70%;

O-S (60) - t 50 to 70%;

O-C (40) -30 to 50%;

O-C (12) - from 8 to 15%.

Mass fraction of bismuth in the O-Vi (99.8) alloy coating from 0.2 to 4.0%

Porosity*

Not more than three through pores per 1 cm 2 of surface area and 1 cm of edge length, unless otherwise indicated in the design documentation.

With a coating thickness of 6 microns or less, it is not standardized

Functional properties

Protective properties

Also

* Requirements apply to the coating on steel parts.

Table 6

Hot tin and tin-lead alloy coatings

Indicator name

Coating requirements

Appearance

Tin plating color is from light gray to gray, tin-lead alloy plating color is from gray to dark gray. The coating is glossy or matte, smooth. The gloss level is not standardized.

slight sagging and unevenness of the coating thickness, which do not interfere with the soldering or work of the part;

spatter and metal drops that are firmly adhered to the base, do not interfere with the work of the part, on non-working and working (according to the sample) surfaces, as well as on surfaces on which coating is not provided, except for sliding surfaces;

dark spots on the coating on the inner surfaces of blind holes;

slight tuberosity along the entire length of the wire and a depression from the contact of the wire with the guide roller, not reaching the base metal;

non-uniformity of the color of the coating.

Not allowed:

rough nodules;

dark spots, dots, white or brown indelible film;

cracks, coating delamination, uncovered areas;

solder splashes on work surfaces coated with precious metals (gold, silver, palladium, etc.);

acid flux residues

Thickness

Not standardized

Chemical composition

The chemical composition of coatings with tin-lead alloys must correspond to the chemical composition of the main components of solders in accordance with GOST 21930-76 and GOST 21931-76

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Table 7

Silver plated and silver-antimony alloy plated

Indicator name

Coating requirements

Appearance

The color of the silver plating and the silver-antimony alloy plating is silvery-white.

The color of the silver coating made from electrolytes with brightening additives and the silver chromated coating is white with a yellowish tinge.

The color of the chemical silver plating is white.

The color of the blackened silver coating is from a dark gray child.

The following signs are not considered defective:

dark spots, stripes and discoloration in blind holes, grooves, in concave areas of parts of complex configuration;

darkening of the coating during storage before assembly and color change from light pink to light brown after heat treatment, pressing into plastic, provided that functional properties are retained

Thickness

In accordance with the requirements of the design documentation

Chemical composition

Mass fraction of antimony in the coating with Sr-Su alloy from 0.4 to 2%

Porosity

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Table 8

Gold plating and gold alloy plating

Indicator name

Coating requirements

Appearance

Gold plating color from light yellow to dark yellow

The color of the coating with gold-nickel alloy is from light yellow to yellow.

Coating color with gold-cobalt alloy from orange-yellow to yellow

Thickness

In accordance with the requirements of the design documentation

Chemical composition

Mass fraction of nickel in the coating with Zl-N alloy and mass fraction of cobalt in the coating with Zl-Ko alloy - in accordance with the requirements of GOST 9.303-84

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Table 9

Palladium plated

Indicator name

Coating requirements

Appearance

Coating color from light gray to gray with a yellow tint.

Single dark spots, iridescent shades from light brown to violet, formed during heating, provided that the functional properties are preserved

Thickness

In accordance with the requirements of the design documentation

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Table 10

Rhodium plated

Indicator name

Coating requirements

Appearance

Coating color light gray with a blue tint

Thickness

In accordance with the requirements of the design documentation

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product.

Table 11

Chemical oxide coating on steel and cast iron

Indicator name

Coating requirements

Appearance

Coating color Chem. Ox (including after oil impregnation) on parts made of carbon and low-alloy steels, black with a blue tint. On parts obtained by casting, a black coating with a gray or brown shade is allowed.

The color of the coating on high-alloy steel parts is from dark gray to dark brown with a cherry tint.

The color of the coating on parts made of cast iron and silicon alloyed steels is from light yellow to dark brown.

The color of the coating on high carbon tool steel parts is black with a gray tint

Non-uniformity of color and shade is allowed on parts that have undergone local hardening, welding, carburizing, peening and other machining; red tint of coatings on small profiled parts and between coils of springs with a small pitch, light gray - on sharp edges of parts

Thickness

Not standardized

Protective properties

On the Khim.Oks coating after testing for a specified time, there should be no spots of contact released copper.

On the coating Chem.Ox. prm after the tests there should be no foci of corrosion, with the exception of sharp edges and ends of the springs, on which no more than three points of corrosion are allowed per 1 cm 2 of the surface area and per 1 cm of the edge length

Table 12

Chemical passivation coating
on corrosion-resistant steels.

Indicator name

Coating requirements

Appearance

Coating color Chem.Pas. must match the color of the metal being processed.

The following signs are not considered defective:

iridescent shades, depending on the steel grade, including in the places of welding, bending;

slight darkening;

traces of mechanical finishing;

black inclusions in the form of separate small dots

Thickness

Table 13

Chemical oxide and anodic-oxide coatings on copper and its alloys

Indicator name

Coating requirements

Appearance

Coating color Chem.Ox and An.Ox from dark red with a brown tint to black with a blue tint

traces of mechanical finishing of the base metal surface;

partial lack of coverage on sharp edges;

darkening between coils of springs with a small pitch.

The color of the Chem.Pas coating must correspond to the color of the processed metal.

The following signs are not considered defective:

rainbow shades;

darkening of the coating between the coils of the springs with a small pitch;

non-uniformity of the varnish film in color and varnish drips after varnishing, which do not interfere with assembly and do not affect the performance of the product

Thickness

Not standardized

Protective properties

When tested on a Chem.Pas coating, there should be no change in the color of the drop to blue before the specified time has elapsed.

Table 14

Chemical oxide coating on aluminum and its alloys

Indicator name

Coating requirements

Appearance

Coating color Chem.Ox from gray-blue to dark blue or from light blue to green or yellow

on alloys of grades D16, D1, D24F - greenish-blue with or without rainbow shades;

on cast alloys - blue-gray with black and brown stains.

The color of the coating Chem.Pas corresponds to the color of the base metal.

Coating color Chem.Ox.e from colorless to light blue or light yellow; golden yellow to brown with iridescent shades on wrought alloys; gray with yellow and brown streaks on cast alloys.

The following signs are not considered defective:

dark and light stripes in the direction of rolling, soldering and welding points;

darkening on high-temperature brazed parts;

separate stains from chrome salts around the holes, in the places of contact of parts with the device, in the places of conjugation of one-piece assembly units, around the pores and places of inclusions allowed by the normative and technical documentation for casting;

revealing the structure of the base metal

Thickness

Not standardized

Protective properties

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Table 15

Anodic oxide coating on aluminum and its alloys

Indicator name

Coating requirements

Appearance

The color of An.Ox coating is from light gray to dark gray, on parts made of cast alloys from light gray to dark brown. The shade is not standardized.

The color of the painted coating must match the color of the sample. The shade is not standardized. On multicomponent and cast alloys, reflections of various tones are possible.

Coating color An.Ox.chrom from milky to gray, rainbow shades are possible.

Coating color An.Ox.nkhr from light green to yellow-green, on multicomponent and casting alloys from gray to dark gray. The shade is not standardized.

The following signs are not considered defective:

dark points and spots as a result of revealing the heterogeneity of the base metal structure;

dark and light stripes in the direction of rolling, places of welding, lapping, work hardening, places where the cladding layer is absent;

yellow spots from chromium salts around the holes, in the places of contact of the part with the device, in the places where one-piece assembly units are mated, around the pores and places of inclusions allowed by the normative and technical documentation for casting.

The color of the coating An.Ox.tv is from light gray to black, yellow-green shades are allowed.

Coating color An.Ox.es from light yellow to dark brown or from light gray to dark gray.

The color of the coating An.Ox.tv and An.Ox.eiz after filling with chromates from yellow-green to brown-black.

The presence of microcracks on the An.Ox.ex coating is not a rejection sign if they do not affect the functional properties.

The color of the coating An.Ox.emt is from light gray to dark gray, depending on the alloy used, enamel-like. The shade is not standardized.

The color of the painted coating must match the color of the sample

Coating color Anotsvet light brown, gray-blue, blue-black, golden, golden-bronze, bronze, gray-brown.

A lighter tone is allowed on the inner surfaces of parts

Thickness

In accordance with the requirements of the design documentation

Coating filling quality

After testing, the weight loss of the sample should not exceed 20 mg / dm 2 for products intended for operation in an open atmosphere, and 30 mg / dm 2 for products intended for use in an enclosed space.

After the tests, the coating should not be stained or may be slightly stained!

Completeness of flushing

The specific electrical conductivity of water after washing the coating An.Ox.eiz should not exceed three times its initial value

Protective properties

When tested, there shall be no change in the color of a drop of the test solution before the specified time has elapsed.

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Table 16

Anodic oxide coating on titanium alloys

Indicator name

Coating requirements

Appearance

Coating color Anotsvet from blue to blue, pink, green, yellow. The shade is not standardized.

Traces of mechanical finishing of the surface of the base metal are not a rejection sign.

Coating color An.Ox from light gray to dark gray

Thickness

Not standardized

Functional properties

In accordance with the requirements of the design and (or) regulatory and technical documentation for the product

Table 17

Chemical oxide and anodic oxide coatings
on magnesium and magnesium alloys

Indicator name

Coating requirements

Appearance

Coating color Khim.Oks from straw yellow to dark brown or black.

Coating color Chem.Phos from light gray to dark gray.

Coating color Anosvet is yellow, green or gray-black. The shade is not standardized.

The following signs are not considered defective:

tarnish colors; stains resulting from re-oxidation; point areas of metal without coating around the pores; gray spots with smearing deposits on the ML-5 alloy;

black spots on machined surfaces resulting from local heating of the metal during machining

Thickness

Coating thickness Chem.Ox is not standardized, An.Ox - in accordance with the requirements of design documentation

Table 18

Phosphate coating on steel and cast iron

Nameindicator

Coverage requirements

Appearance

Coating color from light gray to black, after impregnation with oil, emulsion or after hydrophobization from dark gray to black.

The following signs are not considered defective:

heterogeneity of crystal sizes in areas of local hardening, welding, work hardening, various surface roughness in decarburized areas;

white bloom, removed by wiping;

deposits of phosphate sludge on non-working surfaces;

traces of a copper electrode on parts welded with spot or roller welding;

stains, streaks and streaks after wiping with an emulsion, varnish or after hydrophobization, which do not interfere with assembly and do not affect the performance of the product;

yellow spots from chrome salts around holes, places of contact of a part with a device and places of conjugation of assembly units, spots around pores and places of inclusion allowed by regulatory and technical documentation for casting

Coating mass per unit surface area

Coating mass per unit of surface area before impregnation - not less than 5 g / m 2; on a surface with roughnessR a 1.25-0.63 microns, it is allowed to reduce the coating mass per unit surface area in accordance with the requirements of the normative and technical documentation.

Coating mass per unit surface area before applying paint and varnish in accordance with the requirements of GOST 9.402-80

Structure

The coating intended for paintwork must have a microcrystalline structure.

Protective properties

When tested in accordance with GOST 9.302-88, the color of the drop should not change during the specified time or after the test, there should be no foci of corrosion on the coating, with the exception of sharp edges, mating points of one-piece assembly units, where no more than three pinpoint foci of corrosion per 1 cm 2 are allowed surface area and 1 cm of edge length

Oil absorption

Not less than 2.0 g / m 2

Completeness of flushing

The specific electrical conductivity of water after washing the coating intended for the paintwork should not exceed three times its initial value.

Table 19

Chemical oxide chromate and phosphate coatings on zinc alloys

Indicator name

Coating requirements

Appearance

Coating color Khim.Oks.chrom greenish-yellow with iridescent shades; in the presence of a copper alloy, the color of the coating is gray-blue; Coating color Chem.Phos from light gray to gray.

The following signs are not considered defective:

a matte surface and a weakening of the color intensity of the chromate coating on parts after heat treatment, hydro-sandblasting, tumbling and etching;

a darker or lighter shade of chromate coating in holes and grooves, on internal surfaces and on concave areas of parts of complex configuration, at the interface of one-piece assembly units, on sharp edges, corners, at points of contact with the device, between coils of springs with a small pitch;

matte stripes around the holes

single mechanical damage of chromate coating not more than 2%

Thickness

Not standardized

3. REQUIREMENTS FOR QUALITY CONTROL OF BASE METAL AND COATINGS

3.1. Before applying coatings, 2-5% of parts from a batch, but not less than three parts, and for parts of a single production - each part is controlled for compliance with paragraphs. 1.1 -1.10.

3.2. Semi-finished products (tape, wire, etc.) are subject to incoming control for compliance with the requirements of regulatory and technical documentation for the supply and the requirements of paragraphs. 1.1-1.6.

If there are unsatisfactory results, a second check is carried out on a doubled number of parts.

Upon receipt of unsatisfactory results of repeated inspection on at least one part, the entire batch is rejected and returned to the manufacturer.

3.3. If it is impossible to control the quality of coatings on parts, for example, large and heavy parts of a single production, it is allowed to carry out control on witness samples or to guarantee the quality of the coating by the correct execution of the technological process, confirmed by an entry in the log of control of the technological process.

Testimonial samples must be made of the material of the parts, have the same surface roughness and coatings applied using the same technology as applied to the parts.

The shape and size of the witness samples are developed by the enterprise and agreed in accordance with the established procedure.

The same witness samples and parts can be used for different proof tests.

3.4. Parts on which the coating was tested by destructive methods, as well as parts, the coatings of which do not meet the requirements of this standard, are allowed to be presented for acceptance after re-coating.

3.5. The control of the appearance of the coatings is carried out on 100% of the parts.

It is allowed to apply statistical control methods forGOST 18242-72.

Inspection of the appearance of the coating on parts covered in bulk and in automatic lines is allowed to be carried out on a sample of 2% of parts from each batch.

3.6. Control of the thickness of the coating is carried out before its additional processing, with the exception of brushing, polishing, grinding, chromating and phosphating.

The thickness control of the nickel coating, including that obtained by a chemical method, is carried out before heat treatment.

3.4-3.6.(Modified edition, Amendment No. 1).

3.7. 3.8... (Deleted, Amendment No. 1).

3.9. To control the coating thickness, adhesion strength and other quality indicators, 0.1 to 1% of parts are selected from each batch, but not less than three parts.

In technically justified cases, for example, for products of small-scale production or products with coatings with precious and rare metals and their alloys, it is allowed to set a sample of less than 0.1%, but not less than three parts.

The control of the coating thickness by the metallographic method is allowed to be carried out on one part.

Control of coating thickness on parts processed in automatic lines may be carried out at least once a shift.

3.10. The adhesion strength of coatings subjected to heat treatment, melting, brushing, grinding and polishing is evaluated after these operations.

3.9, 3.10... (Modified edition, Amendment No. 1).

3.11. Control of the chemical composition of coatings with alloys is carried out at least twice a week, as well as after adjusting the electrolyte.

The content of phosphorus in the chemical nickel coating and sulfur in the protective and decorative nickel coating is allowed not to be controlled, but to be guaranteed by the correct execution of the technological process.

3.12... (Deleted, Amendment No. 1).

3.13. Control of the protective properties of coatings obtained by Chem. Pass, An. Oke and Chem. Ox on copper and its alloys, intended for operation in conditions 1 according toGOST 15150-69, as well as these coatings, additionally protected by a paint-and-lacquer coating, are not carried out.

Control of protective properties of coatings Chem. Oaks and Chem. Fos on steel and cast iron is allowed to be carried out before or after their additional processing.

3.14. The need to control the coating mass per unit surface area, oil absorption, rinsing completeness, porosity, coating filling quality, protective properties of chromate coatings on zinc and cadmium coatings, phosphate coatings on zinc coatings and structures is established in the technical and (or) design documentation.

3.13, 3.14.(Modified edition, Amendment No. 1).

3.15. If unsatisfactory results are obtained for one of the indicators during the selective inspection of coatings, a repeated inspection is carried out on a doubled number of parts in the sample.

If the results are unsatisfactory during repeated inspection of coatings on one part, the entire batch is rejected or, in case of discrepancy in appearance, it is subjected to continuous control.

The repeated control of the adhesion strength of the coatings is not carried out. If unsatisfactory results are obtained during sampling, the entire batch is rejected.

(Introduced additionally, Amendment No. 1).

INFORMATION DATA

1. PERFORMERS

I.L. Moteeunas , Cand. chem. sciences; V.V. Protusyavichiene; D.G. Kovalenko; G.V. Kozlova , Cand. tech. sciences (topic leaders); N.G. Alberg; T.I. Berezhnyak; G.S. Fomin , Cand. chem. sciences; E.B. Davidavicius , Cand. chem. sciences ; S.Z. Navitskene; B.A. Arlauskienė

2. APPROVED AND INTRODUCED INTO EFFECT by the Decree of the USSR State Committee for Standards dated 02.27.86 No. 424

3. Inspection frequency 5 years

4. The standard corresponds to ST SEV 4662-84, ST SEV 4664-84, ST SEV 4665-84, ST SEV 4816-84, ST SEV 5293-85, ST SEV 5294-85, ST SEV 5295-85, ST SEV 6442- 88, ST SEV 6443-88 in terms of technical requirements

The standard complies with ISO 1456-88, ISO 1458-88, ISO 2081-86, ISO 2082-86, ISO 2093-86, ISO 6158-84, ISO 7599-83

5. Instead of GOST 9.301-78

6. REFERENCE REGULATORY TECHNICAL DOCUMENTS

7. REPUBLICATION with Amendments No. 1, 2, approved in March 1989, October 1989 (IUS 6-89, 1-90)

The word "corrosion" comes from the Latin " corrosio"which means" fret"Corrosion is called the physicochemical process of destruction of materials and products made of them, leading to a deterioration in their operational properties, under the influence of environment... Many methods and means have been invented to prevent corrosion.

You can learn more about corrosion from the movie:

Types and designation of coatings

There are quite a few coatings available different ways on fasteners. All coatings can be conditionally divided into three types: protective, protective-decorative, decorative.

On the territory of the republics the former USSR, at the moment, the following symbols have been adopted for the types of protective and protective-decorative coatings of fasteners -, etc. (in the drawings and summary tables you can find both alphabetic and digital designations of the coating) - all the most common types of coatings are given in the following table :

Coating type

Designation according to GOST 9.306-85 Digital designation
Zinc, chromated Ts.khr 01
Cadmium chromated Kd.xr 02
Multilayer: Copper-Nickel M.N 03
Multilayer: Copper-Nickel-Chromium M.N.Kh.b 04
Oxidic, oil-impregnated Chem.Ox.prm 05
Oil-impregnated phosphate Chem.Phos.prm 06
Pewter O 07
Copper M 08
Zinc C 09
Zinc hot Mountains. C 09
Oxide, rich in chromates An. Oaks. Nhr 10
Oxidic, from acidic solutions Chem. Pass 11
Silver Wed 12
Nickel N 13

The name of the coating is placed after the dot, at the end of the designation of the fastener element. The number immediately after the designation of the coating indicates the thickness of the applied coating in microns, microns (1 micron = 1/1000 mm). If the coating is multilayer, then the total thickness of all coating layers is indicated.

How to define coverage parameters in a fastener designation

  • Bolt М20-6gх80.58. 019 GOST 7798-70 - Coated bolt number 01 (zinc, chromated - the most common "galvanized" coating; looks shiny white, sometimes with a yellowish or bluish tint) 9 μm ;
  • Nut М14-6Н. 0522 GOST 5927-70 - Nut coated number 05 (chemical oxide, impregnated with oil - popularly called "oxidation"; outwardly it looks black, shiny or matte) 22 μm ;
  • Oiler 1.2. Ts6 GOST 19853-74 - coated grease nipple C (zinc - also "galvanized", also called "hot zinc" - by the method of coating; visually differs from "galvanized zinc" by the absence of pronounced gloss and the visible structure of "flakes" on the surface of the coated part) 6 microns ;
  • Washer A.24.01.10kp. Kd6.xr GOST 11371-89 - Coated washer Kd.xr (cadmium, chromated - what is called "cadmium"; looks yellow, with an iridescent sheen) 6 microns ;
  • Screw V.M5-6gx25.32. 1315 GOST 1491-80 - screw plated brass number 13 (nickel, simply called "nickel plated"; looks greyish white with a slight sheen) 15 microns ;
  • Washer 8.BrAMts9-2. M.N.Kh.b.32 GOST 6402-70 - bronze grover washer with multilayer coating M.N.Kh.b (coating copper-nickel-chrome, or, more simply, "chrome-plated"; looks like a mirror, with a pronounced shine) total thickness 32 μm .

Introduction date for newly developed products 01.01.87

for products in production - when revising technical documentation This standard specifies the designation of metallic and non-metallic inorganic coatings in technical documentation. 1. The designations of the methods for processing the base metal are given in table. one.

Table 1

Designation

Base metal processing method

Designation

Cracking crc Electrochemical polishing ep
Punching shtm "Snow" etching snzh
Shading shtr Pearl-like finish f
Vibration rolling vbr Drawing arched lines dl
Diamond processing alm Hairline application ow
Satin stn Passivation Chem. Pass
Matting mt
Mechanical polishing mp
Chemical polishing xn
2. The designations of the methods of obtaining the coating are given in table. 2.

table 2

Coating preparation method

Designation

Coating preparation method

Designation

Cathodic reduction - Condensing (vacuum) Con
Anodic oxidation * An Contact CT
Chemical Chem Contact-mechanical Km
Hot Mountains Cathodic sputtering Cr
Diffusion Dif Firing Vzh
Thermal spraying According to GOST 9.304-87 Enameling Em
Thermal decomposition ** Tr Cladding PC
* The method of obtaining coatings, colored in the process of anodic oxidation of aluminum and its alloys, magnesium and its alloys, titanium alloys, is designated "Anotsvet". ** The method of obtaining coatings by thermal decomposition of organometallic compounds is designated Mos Tr table 2 3. The material of the coating, consisting of metal, is designated by symbols in the form of one or two letters included in the Russian name of the corresponding metal. The designations of the material of the coating, consisting of metal, are given in table. 3.

Table 3

Designation

Coating metal name

Designation

Aluminum A Palladium Pd
Bismuth In and Platinum Pl
Tungsten V Rhenium Re
Iron F Rhodium Rd
Gold Evil Ruthenium RU
Indium Ying Lead WITH
Iridium Ir Silver Wed
Cadmium Cd Antimony Su
Cobalt To Titanium Tee
Copper M Chromium X
Nickel N Zinc C
Tin O
4. Designations of nickel and chrome coatings are given in the mandatory appendix 1.5. The coating material, consisting of an alloy, is denoted by the symbols of the components that make up the alloy, separating them with a hyphen, and in parentheses indicate the maximum mass fraction of the first or second (in the case of a three-component alloy) components in the alloy, separating them with a semicolon. For example, a coating with a copper-zinc alloy with a mass fraction of copper of 50-60% and zinc of 40-50% is designated M-Ts (60); Coating with a copper-tin-lead alloy with a mass fraction of copper 70-78%, tin 10-18%, lead 4-20% are designated М-О-С (78; 18). the maximum mass fraction of components, for example, coating with a gold-nickel alloy with a mass fraction of gold 93.0-95.0%, nickel 5.0-7.0% are designated Zl-N (93.0-95.0). Coating with alloys based on precious metals of parts of watches and jewelry, it is allowed to indicate the average mass fraction of components. For newly developed alloys, the designation of components is made in the order of decreasing their mass fraction. 6. Designations of coatings with alloys are given in table. 4.

Table 4

Designation

Name of the coating material with alloys

Designation

Aluminum-zinc A-C Nickel-phosphorus N-F
Gold Silver Zl-Wed Nickel-Cobalt-Tungsten N-Co-B
Gold-Silver-Copper Zl-Wed-M Nickel Cobalt Phosphorus N-Co-F
Gold-antimony Zl-Su Nickel-chromium-iron H-H-J
Gold-nickel Zl-N Tin-bismuth O-wee
Gold-zinc-nickel Zl-c-n Tin-cadmium O-cd
Gold-copper Zl-M Tin-cobalt Eye
Gold-copper-cadmium Zl-M-Kd Tin Nickel HE
Cobalt gold Zl-Ko Tin Lead O-S
Gold-Nickel-Cobalt Zl-n-ko Tin zinc O-C
Gold-platinum Zl-Pl Palladium-Nickel Pd-N
Indium gold Zl-In Silver-copper Wed-M
Copper-tin (bronze) M-O Silver-antimony Wed-Su
Copper-tin-zinc (brass) M-O-C Silver-palladium Wed-Pd
Copper-zinc (brass) M-C Cobalt-tungsten Ko-B
Copper-lead-tin (bronze) M-C-O Cobalt-tungsten-vanadium Ko-W-Wah
Nickel-boron N-B Cobalt-manganese Ko-Mts
Nickel-tungsten H-B Zinc-nickel C-N
Nickel-iron H-F Zinc titanium Ts-Ti
Nickel-cadmium N-Kd Cadmium titanium Cd-tee
Nickel-cobalt N-Co Chromium vanadium X-Wah
Chromium-carbon X-Y Titanium nitride Ti-Az
Table 4 (Modified edition, Amendment No. 3). 7. In the designation of the coating material obtained by the firing method, indicate the grade of the starting material (paste) in accordance with the normative and technical documentation. 8. In the designation of the hot solder coating, the grade of the solder is indicated according to GOST 21930-76, GOST 21931-76.9. The designations of non-metallic inorganic coatings are given in table. 5.

Table 5

10. If it is necessary to indicate the electrolyte (solution) from which it is required to obtain a coating, use the designations given in the mandatory Appendices 2, 3. Electrolytes (solutions) not specified in the Appendices are designated by their full name, for example, Ts9. ammonium chloride. xp, M15. pyrophosphate. 11. The designations of the functional properties of the coatings are given in table. 6.

Table 6

12. Designations of decorative properties of coatings are given in table. 7.

Table 7

The name of the decorative property

Decorative cover tag

Designation

Shine Mirrored zk
Brilliant b
Semi-brilliant pb
Matt m
Roughness Smooth ch
Slightly rough us
Rough w
Very rough lice
Drawing Figured rcch
Texture Crystalline cr
Layered sl
Color* - Color name
* The color of the coating corresponding to the natural color of the deposited metal (zinc, copper, chromium, gold, etc.) does not serve as a basis for classifying the coating as colored. The color of the coating is indicated by its full name, except for the black coating - part 13. The designations for additional coating processing are given in table. eight.

Table 8

Name of additional coating treatment

Designation

Hydrophobization hfj
Filling in water nv
Filling in chromate solution nhr
Paint coating paintwork
Oxidation oks
Reflow opl
Impregnation (varnish, glue, emulsion, etc.) prp
Oil impregnation prm
Heat treatment T
Toning tn
Phosphating phos
Chemical staining, including filling in dye solution Color name
Chromating * xp
Electrochemical staining e-mail Color name
* If necessary, indicate the color of the chromate film: khaki - khaki, colorless - btsv; rainbow film color - no designation. 14. The designation of additional treatment of the coating by impregnation, water repellency, application of paint and varnish coating may be replaced by the designation of the grade of the material used for additional processing. The brand of the material used for additional processing of the coating is designated in accordance with the normative and technical documentation for the material. Designation of a specific paint and varnish coating used as additional processing is carried out in accordance with GOST 9.032-74.15. Production methods, coating material, designation of the electrolyte (solution), properties and color of the coating, additional processing, not listed in this standard, are designated according to the technical documentation or recorded by the full name. (Modified edition, Amendment No. 2). 16. The order of designation of the coating in technical documentation: designation of the method of processing the base metal (if necessary); designation of the method of obtaining the coating; designation of the coating material; minimum coating thickness; designation of the electrolyte (solution) from which the coating is required (if necessary); designation of functional or decorative properties of the coating (if necessary); designation of additional processing (if necessary). The designation of the coating does not necessarily contain all of the listed components. and the thickness of the coating, while the remaining components of the symbol are indicated in the technical requirements of the drawing. (Modified edition, Amendment No. 2). 17. The thickness of the coating, equal to or less than 1 micron, is not indicated in the designation, unless there is a technical need (except for precious metals) .18. Coatings used as technological (for example, zinc for zincate processing of aluminum and its alloys, nickel on corrosion-resistant steel, copper on copper alloys, copper on steel from cyanide electrolyte before acidic copper plating) is allowed not to be indicated in the designation. 19. If the coating is subjected to several types of additional processing, they are indicated in the technological sequence. 20. The coverage designation is recorded in a line. All components of the designation are separated from each other by dots, with the exception of the coating material and thickness, as well as the designation of additional treatment with a paint and varnish coating, which is separated from the designation of a metallic or non-metallic inorganic coating by a fraction. - with lowercase. Examples of recording the designation of coatings are given in Appendix 4. (Modified edition, Amendments No. 1, 2, 3). 21. The order of designation of coatings according to international standards is given in Appendix 5. 21. Introduced additionally (Modified edition, Amendment No. 3).

ANNEX 1

Mandatory

DESIGNATIONS OF NICKEL AND CHROME COATINGS

Coating name

Designation

abbreviated

Nickel obtained from electrolyte with brightening additives, containing more than 0.04% sulfur - NB
Nickel matt or semi-gloss, containing less than 0.05% sulfur; elongation at tensile test not less than 8% - Npb
Nickel containing 0.12-0.20% sulfur - Ns
Nickel double layer (duplex) Nd Npb. NB
Nickel three-layer (triplex) NT Npb. Ns. NB
Nickel two-layer composite - nickel-force * Nsil Nb. Ns
Nickel two-layer composite Ndz Npb. Ns
Nickel three-layer composite Ntz Npb. Ns. Ns
Chrome ordinary - X
Chrome porous - Xn
Chrome microcracked - Hmt
Chrome microporous - Hmp
Chrome "milk" - Hmol
Chrome double layer Xd Khmol. H. tv
* If necessary, the technical requirements of the drawing indicate the symbol of the chemical element or the formula of the chemical compound used as the precipitated substance. Note. It is allowed to use abbreviated designations and indicate the total thickness of the coating. (Modified edition, Amendment No. 2).

APPENDIX 2

Mandatory

DESIGNATIONS OF ELECTROLYTES FOR OBTAINING COATINGS

Base metal

Coating name

Main components

Designation

Aluminum and its alloys Oxide Chromic anhydride chromium
Oxalic acid, titanium salts umt
Boric acid, chromic anhydride umt
Magnesium and its alloys Oxide Ammonium bifluoride or potassium fluoride fluorine
Ammonium bifluoride, potassium dichromate or chromic anhydride fluorine. chromium
Ammonium bifluoride, sodium dichromate, phosphoric acid fluorine. chromium. phos

APPENDIX 3

Mandatory

DESIGNATIONS FOR COATING SOLUTIONS

Base metal

Coating name

Main components

Designation

Magnesium and its alloys Oxide Potassium dichromate (sodium) with various activators chromium
Potassium dichromate (sodium) with various activators, hydrofluoric acid and potassium fluoride (sodium) chromium. fluorine
Magnesium and its alloys Oxide Caustic soda, potassium stannate, sodium acetate, sodium pyrophosphate mill
Steel, cast iron Oxide Ammonium molybdate mdn
Steel Phosphate Barium nitrate, zinc monophosphate, zinc nitrate oks
Cast iron Phosphate Barium nitrate, phosphoric acid, manganese dioxide oks
Magnesium and its alloys Phosphate Barium monophosphate, phosphoric acid, sodium fluoride fluorine
(Modified edition, Amendment No. 1).

APPENDIX 4

Mandatory

EXAMPLES OF RECORDING COATING SYMBOLS

Coating

Designation

Zinc 6 microns thick with colorless chromating Ts6. xp. btsv
Zinc, 15 microns thick with khaki chromating Ts15. xp. khaki
Zinc 9 microns thick with rainbow chromating followed by painting C9. xr / lkp
Zinc, 6 microns thick, oxidized black Ts6. Ox. h
Zinc 6 microns thick, phosphated in a solution containing barium nitrate, zinc monophosphate, zinc nitrate, impregnated with oil Ts6. phos. Ox. prm
Zinc, 15 microns thick, phosphated, hydrophobized Ts15. phos. hfj
Zinc with a thickness of 6 microns, obtained from an electrolyte in which there are no cyanide salts Ts6. non-cyanide
Cadmium 3 microns thick, with a nickel sublayer 9 microns thick, with subsequent heat treatment, chromated H9. Kd3. t. xp
Nickel, 12 microns thick, shiny, obtained on a vibro-rolled surface with subsequent polishing vbr. H12. b
Nickel, 15 microns thick, shiny, obtained from electrolyte with brightening agent Nb. 15
Chrome with a thickness of 0.5-1 microns, shiny, with a sublayer of forces - nickel with a thickness of 9 microns Nsil9. H. b
Chrome with a thickness of 0.5-1 microns, with a sublayer of semi-shiny nickel with a thickness of 12 microns, obtained on a satin-finished surface stn. Npb12.X
Chrome 0.5-1 microns thick, shiny with a copper sublayer 24 mm thick and two-layer nickel 15 microns thick M24. Nd15. H. b
Chrome 0.5-1 microns thick, shiny, with a copper sublayer 30 microns thick and three-layer nickel 15 microns thick M30.Nt15. H. b
Chrome with a thickness of 0.5-1 microns, shiny with a sublayer of a two-layer nickel composite coating with a thickness of 18 microns Ndz 18. H. b
Chrome two-layer 36 microns thick: "milky" 24 mm thick, solid 12 microns thick Xd36;
Hmol 24. X12. tv
Coating with a tin-lead alloy with a mass fraction of tin 55-60% thick 3 microns, melted O-C (60) 3. opl.
Coating with a tin-lead alloy with a mass fraction of tin of 35-40% and a thickness of 6 microns, with a nickel sublayer with a thickness of 6 microns H6. O-S (40) 6
Tin coating 3 microns thick, crystalline, followed by painting 03. cr / lkp
Copper 6 microns thick, shiny, tinted blue, followed by painting M6. b. tn. blue / lkp
Plating with a gold-nickel alloy 3 microns thick, with a nickel sublayer 3 microns thick H3. 3L-N (98.5-99.5) 3
Gold, 1 μm thick, obtained on the surface after diamond cutting alm. 3L1
Chemical nickel, 9 microns thick, hydrophobized Chem. H9. gfzh; Chem. H9. gfzh 139-41
Chemical phosphate oil impregnated Chem. Phos. prm
Chemical phosphate obtained in a solution containing barium nitrate, zinc monophosphate, zinc nitrate Chem. Phos. oks
Chemical oxide conductive Chem. Oaks. eh
Chemical oxide obtained in a solution containing sodium hydroxide, potassium stannate, sodium acetate, sodium pyrophosphate, followed by painting Chem. Oaks. mill / lkp
Chemical oxide obtained in a solution of potassium (sodium) dichromate with various activators Chem. Oaks. chromium
Chemical oxide obtained in a solution containing ammonium molybdate, impregnated with oil Chem. Oaks. mdn. prm
Anodic-oxide solid, filled in a solution of chromates An. Oaks. tv nhr
Anodic-oxide electrical insulating with subsequent application of paint and varnish coating An. Oaks. eiz / lkp
Anodic oxide solid impregnated with oil An. Oaks. tv prm; An. Oaks. tv butter
137-02
Anodic oxide obtained on a hatched surface pcs. An. Oaks
Anodic oxide, obtained colored green in the process of anodic oxidation Anotsvet. green
Anodic oxide, electrochemically painted dark gray An. Oaks. e-mail
dark grey
Anodic oxide obtained on a chemically polished surface, chemically painted red xn. An. Oaks. Red
An. Oaks. chromium
Anodic oxide obtained in an electrolyte containing chromic anhydride An. Oaks. chromium
Anodic oxide, obtained in an electrolyte containing oxalic acid and titanium salts, solid An. Oaks. emt. tv
Anodic oxide, obtained on a matted surface in an electrolyte containing boric acid, chromic anhydride mt. An. Oaks. umt
Hot coating obtained from POS 61 solder Mountains. Pos 61
Silver, 9 microns thick, with a 3 micron chemical nickel sublayer Chem. H3. Wed9
Coating obtained by chemical passivation, hydrophobized Chem. Pass. hfj

APPENDIX 5

Reference

IDENTIFICATION OF COATINGS ACCORDING TO INTERNATIONAL STANDARDS

1. The material of the base metal and the coating is denoted by the chemical symbol of the element. The material of the base metal, consisting of an alloy, is denoted by the chemical symbol of the element with the maximum mass fraction. The main non-metallic material is designated NM, the plastic is PL. The coating material, consisting of an alloy, is denoted by the chemical symbols of the components included in the alloy, separated by a hyphen. The maximum mass fraction of the first component is indicated after the chemical symbol of the first component before the hyphen. 2. The designation of the methods for obtaining the coating are given in table. 9.

Table 9

3. Designations of additional coating processing are given in table. 10.

Table 10

* The color of the chromate film means: A - colorless with a bluish tint; B - colorless with a rainbow shade; C - yellow, rainbow; D - olive (khaki) Coatings A and B belong to the 1st class of chromate coatings, the coatings C and D, which have higher corrosion resistance, belong to the 2nd class. 4. The designation of the types of nickel and chrome coatings are given in table. eleven.

Table 11

Coating name

Designation

1. Chrome ordinary
2. Chrome without cracks
3. Chrome microcrack
4. Chrome microporous
5. Nickel shiny
6. Nickel matt or semi-gloss, requiring polishing
7. Nickel matt or semi-shiny, which should not be mechanically polished
8. Nickel two-layer or three-layer
5. The designation is written in a line in the following order: the chemical symbol of the base metal or the designation of the non-metal, followed by a slash; the method of coating, in which the chemical symbol of the metal of the sublayer is indicated; the chemical symbol of the metal of the coating (if necessary, in parentheses indicate the purity of the metal in percent); a figure expressing minimum thickness coatings on the working surface in microns; designation of the type of coating (if necessary); designation of additional processing and class (if necessary). Examples of designations are given in table. 12.

Table 12

Coating

Designation

International standard designation

1. Zinc coating on iron or steel with a thickness of 5 microns
2. Zinc coating on iron or steel with a thickness of 25 microns with a colorless chromate coating of the 1st class
3. Tin fused coating with a thickness of 5 microns, applied to iron or steel over a nickel sublayer with a thickness of 2.5 microns
4. Silver plating on brass 20 microns thick
5. Gold plating with a gold content of 99.5% on a copper alloy with a thickness of 0.5 microns

Cu / Au (99.5) 0.5

6. Microcracked chrome coating up to 1 micron thick, on shiny nickel 25 microns thick, on plastic

Pl / Ni 25 bCrmc

7. Plating with a tin-lead alloy, with a tin content of 60%, 10 microns thick, melted, on iron or steel with a nickel sublayer 5 microns thick

Fe / Ni5Sn60-Pb10f

Appendix 5 Added additionally (Amendment No. 3).

INFORMATION DATA

1. DEVELOPED AND INTRODUCED by the Academy of the Lithuanian SSRDEVELOPERSE.B. Davidavichus, Cand. chem. sciences; G.V. Kozlova, Cand. tech. sciences (topic leaders); E.B. Romashkene, Cand. chem. sciences; T.I. Berezhnyak; A.I. Volkov, Cand. tech. sciences; T.A. Karmanova2. APPROVED AND INTRODUCED INTO EFFECT by the Decree of the USSR State Committee for Standards dated 01.24.85 No. 1643. The term of the first inspection is 1992; inspection frequency - 5 years4. Instead of GOST 9.037-77; GOST 21484-765. REFERENCE REGULATORY AND TECHNICAL DOCUMENTS 6. REPUBLICATION with Amendments No. 1, 2, approved in October 1985, February 1987 (IUS 1-86, 5-87)CHANGE No. 3 approved by the Resolution of the State Standard of Russia dated 05.22.92 No. 498 (IUS 8-92)
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