Instruction on labor protection for the installer of technological equipment and related structures
1. GENERAL REQUIREMENTS FOR LABOR PROTECTION
1.1. An employee of at least 18 years of age who has the necessary theoretical and practical training, has undergone a medical examination and has no contraindications for health reasons, has passed the introductory and primary at the workplace instructions on labor protection and training according to a special program, certified by the qualification commission and received admission to independent work.
1.2. The installer must periodically, at least once a year, undergo training and testing of knowledge of labor protection requirements and obtain a permit for work of increased danger.
1.3. The installer, regardless of qualifications and work experience, at least once every three months, must undergo a repeated safety briefing; in case of violation by the installer of labor protection requirements, as well as during a break in work for more than 30 calendar days, he must undergo an unscheduled briefing.
1.4. The installer must have an appropriate electrical safety group.
1.5. An installer who has not undergone timely briefings, training and testing of knowledge of labor protection requirements is not allowed to work independently.
1.6. An installer admitted to independent work must know: the principle of operation of technological equipment, tools and devices. Rules, norms and instructions for labor protection and fire safety. Rules for the use of primary fire extinguishing equipment. Methods of first aid in case of accidents. Rules for the use of special clothing, special footwear and other personal protective equipment, as well as collective protective equipment. Rules of internal labor regulations of the organization.
1.7. An installer sent to participate in the performance of work uncharacteristic of his profession (for example, a subbotnik) must undergo a targeted briefing on the safe conduct of the upcoming work.
1.8. The installer may be exposed to the following hazardous and harmful production factors:
- moving vehicles, hoisting machines and mechanisms, moving materials;
- moving parts of technological equipment;
- sharp edges, burrs and roughness on the surface of process equipment;
- falling objects (elements of technological equipment);
- increased dust and gas content in the air of the working area;
- increased or decreased temperature of the surfaces of technological equipment;
- increased or decreased air temperature of the working area;
- increased level of noise and vibration in the workplace;
- increased voltage in the electrical circuit, the closure of which can occur through the body of the worker;
- insufficient illumination of the working area;
- the location of jobs at a considerable height relative to the surface of the earth (floor);
- chemical production factors;
- physical overload.
1.9. The assembler is provided with overalls and safety shoes in accordance with current regulations.
Issued special clothing, special footwear and other personal protective equipment must comply with the nature and conditions of work, ensure labor safety, and have a certificate of conformity.
Personal clothing and overalls must be stored separately in lockers and dressing rooms. It is prohibited to take work clothes outside the enterprise.
1.10. Execution of work on the installation of technological equipment and related structures should be carried out in accordance with the technical documentation of the organization - the developer of the technological process.
1.11. The installer is prohibited from using tools, fixtures and equipment, the safe handling of which he has not been trained.
1.12. The installer is obliged to comply with labor and production discipline, internal labor regulations.
1.13. The installer must comply with the working hours and rest periods established for him; in case of illness, poor health, lack of rest, the installer is obliged to report his condition to the immediate or higher manager. In the event of an accident, the installer must stop work, notify his immediate or superior supervisor and seek medical attention.
1.14. If an accident occurs with any of the employees, then the victim must be given first aid, report the incident to the immediate or higher manager and maintain the situation of the incident, if this does not create a danger to others.
1.15. The installer must observe the rules of personal hygiene: before eating and after finishing work, wash hands with warm water and soap. Eating, smoking, resting is allowed only in specially designated areas and places. Drink water only from specially designed installations (coolers).
1.16. It is not allowed to perform work while in a state of alcoholic intoxication or in a state caused by the consumption of narcotic drugs, psychotropic, toxic or other intoxicating substances, as well as to drink alcoholic beverages, use narcotic drugs, psychotropic, toxic or other intoxicating substances at the workplace or at work. time.
1.17. An installer who has committed a violation or non-compliance with the requirements of this instruction on labor protection is considered as a violator of industrial discipline and may be subject to disciplinary liability, and, depending on the consequences, to criminal liability; if the violation is associated with causing material damage, then the perpetrator may be held liable in accordance with the established procedure.
2. HEALTH REQUIREMENTS BEFORE STARTING WORK
2.1. Put on the overalls and special footwear and personal protective equipment provided for by the relevant standards. Overalls should be buttoned up, should not have hanging ends.
2.2. Get an assignment from the manager to perform the installation of process equipment.
2.3. Prepare the workplace for safe work:
- to ensure the availability of free passages;
- check the stability of the production table, the rack, the strength of the equipment fastening to the foundations and supports;
- securely install (fix) mobile (portable) equipment and inventory;
2.4. Check by external inspection:
- the state of illumination of the workplace;
- the absence of hanging and bare ends of the electrical wiring;
- reliability of closing all current-carrying and starting devices of the equipment;
- availability and reliability of grounding connections (absence of breaks, strength of contact between metal non-current-carrying parts of the equipment and the ground wire);
- availability, serviceability, correct installation and reliable fastening of the guards for moving parts of the equipment;
- absence of foreign objects in and around the equipment;
- the presence and serviceability of safety devices, the absence of damage affecting the readings of instrumentation;
- the condition of the floors (no potholes, unevenness, slipperiness);
- the presence of blocking.
2.5. Check the availability and serviceability of fire fighting equipment, the availability of personal protective equipment, the operation of ventilation systems, and electrical equipment. All open and accessible moving parts of the equipment must be protected with fixed guards.
2.6. Works on the installation of technological equipment must be organized in accordance with the requirements of the current technological documents (norms, instructions, regulations) approved in the prescribed manner.
When performing work of increased danger, familiarize yourself with the measures that ensure the safe performance of work, and sign the work permit issued for the assigned work.
2.7. Installation of technological equipment should be carried out only if there are serviceable instrumentation, grounding, protective fences, interlocks, starting equipment, technological equipment and tools.
2.8. Check the absence of defects in the equipment (cracks, chips), the serviceability of the equipment used, fixtures and tools.
2.9. All insulating parts of the tool must have a smooth surface, not have cracks, burrs. The insulating coating of the handles should fit snugly against the metal parts of the tool and completely insulate the part that is in the worker's hand during work. Insulated handles must be equipped with stops and have a length of at least 10 cm.
2.10. Check availability of first aid kit.
2.11. Report all detected malfunctions of equipment, inventory, electrical wiring and other malfunctions to your immediate supervisor and start work only after they have been eliminated.
3. HEALTH REQUIREMENTS DURING WORK
3.1. Work only in serviceable overalls and safety shoes and use personal protective equipment.
When installing technological equipment in production units where there is a possibility of the release of explosive gases, it is forbidden to use special shoes that have spark-producing metal linings, lined with metal horseshoes or metal nails.
3.2. When installing technological equipment, lifting and transport means (cranes, crane beams, telphers, hoists, winches) should be used.
3.3. To lift a load to a height of more than 6 m, as well as with a runway length of more than 18 m, it is necessary to use electric crane equipment.
3.4. Lifting and moving of technological equipment weighing up to 0.3 tons should be carried out using rigging tools and devices (jacks, metal racks, rollers, connectors, carabiners, chains, cables).
3.5. Perform outdoor work under equipped canopies or shelters to protect workers from atmospheric precipitation.
3.6. Do not obstruct the passage and access of workers to the consoles and controls of technological equipment.
3.7. Place control panels for process equipment and instrumentation in an easily accessible place.
3.8. Works on the installation of process equipment located above the floor at a height of more than 1.8 m should be carried out from stationary metal platforms with railings at least 0.9 m high with solid sheathing at the bottom with a height of at least 0.1 m.
3.9. Works with increased danger in the process of installation of technological equipment should be carried out according to the work permit for the performance of works with increased danger.
3.10. Mounting openings for mounted technological equipment, channels, trenches, ditches, foundation wells should be closed (covered) with removable wooden shields. If necessary, install railings or guardrails.
3.11. When installing technological equipment using a tool made of non-ferrous metals or coated with copper, and the possible release of explosive gases, it is prohibited:
- use an open fire to warm up various components and parts in the cold season (it is allowed to warm the components and parts in the cold season only with warm water or steam);
- use tools, mechanisms and fixtures that can cause sparking, as well as throw tools, metal parts and other spark-producing objects onto the surface of the mounted technological equipment;
- leave oiled rags and other cleaning material at the workplace after completion of work (it is necessary to clean it in a metal box installed in a specially designated place).
3.12. Do not use oiled rags and gaskets when installing oxygen systems.
3.13. Use degreased tools when installing oxygen systems.
3.14. Perform work on the installation of process equipment with the help of serviceable tools, appropriate fixtures and materials.
3.15. When using tools and devices, follow the instructions for their use.
3.16. If faulty equipment, tools, fixtures, other violations of labor protection requirements are found that cannot be eliminated on their own, and a threat to health, personal or collective safety occurs, the employee should inform the management about this. Do not proceed to work until the identified violations are eliminated.
3.17. When working with power tools, it is prohibited:
- connect a power tool with a voltage of up to 50 V to the public electrical network through an autotransformer, resistor or potentiometer;
- pull the cable of the power tool, put a load on it, allow it to intersect with cables, electric welding cables and gas welding sleeves;
- work with power tools from random stands (window sills, boxes, chairs), on ladders and ladders;
- remove chips or sawdust with your hands (chips or sawdust should be removed after the power tool has completely stopped with special hooks or brushes);
- handle icy and wet parts with power tools;
- leave unattended power tools connected to the network, as well as transfer it to persons who do not have the right to work with it;
- independently disassemble and repair (troubleshoot) power tools, cables and plug connections.
3.18. Do not operate a power tool that has passed its test, maintenance, or any of the following faults:
- damage to the plug connection, cable or its protective tube;
- damage to the brush holder cover;
- sparking brushes on the collector, accompanied by the appearance of an all-round fire on its surface;
- leakage of lubricant from the gearbox or ventilation ducts;
- the appearance of smoke or smell characteristic of burning insulation;
- the appearance of increased noise, knocking, vibration;
- breakage or appearance of cracks in the body part, handle, protective fence;
- damage to the working part of the power tool;
- the disappearance of the electrical connection between the metal parts of the body and the neutral clamping pin of the power plug;
- malfunction of the starting device.
3.19. Hand tools should be, if possible, assigned to the worker for individual use.
3.20. During work, the employee must monitor the absence of:
- chips, potholes, cracks and burrs on the strikers of hammers and sledgehammers;
- cracks on the handles of files, screwdrivers, saws, chisels, hammers and sledgehammers;
- cracks, burrs, work hardening and chips on a percussion hand tool designed for riveting, cutting grooves, punching holes in metal, concrete, wood;
- dents, notches, burrs and scale on the surface of the metal handles of the pliers;
- chips on working surfaces and burrs on wrench handles;
- nicks and burrs on the handle and overhead vise bars;
- curvature of screwdrivers, punches, chisels, wrench sponges;
- nicks, dents, cracks and burrs on the working and mounting surfaces of interchangeable heads and bits.
3.21. Keep foreign objects and tools at a distance from moving mechanisms.
3.22. Mounting of process equipment should be carried out with the engine (power) plant inoperative.
3.23. During repair work, prohibitory signs must be posted on the starting devices: “Do not turn on! People are working."
3.24. It is forbidden to carry out maintenance in the immediate vicinity of unprotected moving and rotating parts and parts of related process equipment, electrical wires and live parts under voltage.
3.25. Post safety signs, posters and signaling devices at the work site.
3.26. Cutting, metal cutting, filling and sharpening of tools should be carried out with the use of PPE.
3.27. Remove shavings, sawdust and scraps of metal with brushes, scrapers, hooks.
3.28. It is forbidden to blow off shavings, sawdust and scraps of metal with compressed air.
3.29. It is forbidden to use open fire and use mechanisms and devices that cause sparking.
3.30. Use properly tested ladders and scaffolds.
3.31. Perform work at height on solid ceilings or suspended nets that prevent materials, parts or tools from falling on workers.
3.32. Be attentive, careful and not be distracted by extraneous conversations.
3.33. Do not allow untrained and unauthorized persons to work.
3.34. Keep the workplace neat and tidy.
3.35. When installing process equipment, be guided by the manufacturer's equipment operating instructions.
3.36. When performing work with the use of lifting machines, the requirements of the Safety Rules for Hazardous Production Facilities where lifting structures are used must be observed.
3.37. Do not eat or smoke in the workplace.
3.38. Follow the rules of movement in the premises and on the territory of the organization, use only the established passages.
4. REQUIREMENTS FOR LABOR PROTECTION IN EMERGENCY SITUATIONS
4.1. If, during operation, malfunctions of the scaffolding means, the equipment used, tools, protective equipment are detected, under which, according to the requirements of the instructions of the manufacturers, their operation is prohibited, or other violations of labor protection, work should be stopped and reported to the work manager, and act in accordance with the instructions received.
4.2. In an emergency: notify the surrounding people of the danger, report to the immediate supervisor about the incident and act in accordance with the emergency response plan.
4.3. In the event of a fire, turn off the electricity, call the fire brigade by phone 101 or 112, report the incident to the management of the enterprise, and take measures to extinguish the fire.
When catching fire in electrical installations, carbon dioxide and powder fire extinguishers should be used.
4.4. In the event of an accident, it is necessary to provide the victim with first aid, if necessary, call an ambulance by calling 103 or 112, inform your immediate supervisor and keep the situation at the workplace unchanged until the investigation, if it does not pose a threat to employees and does not lead to an accident.
5. REQUIREMENTS FOR HEALTH AND SAFETY AFTER THE END OF WORK
5.1. Turn off the electrified tool and other equipment used in the work.
5.2. Oiled rags, other cleaning material must be removed to the designated place.
5.3. Tidy up the workplace by removing foreign objects from the aisles.
5.4. Remove overalls, remove personal protective equipment, put overalls in the designated storage area, if necessary - hand over for washing, cleaning.
5.5. Wash hands and face thoroughly with soap and shower if necessary.
5.6. Inform the supervisor of all malfunctions noticed during work and the measures taken to eliminate them.
Industrial production requires not only qualified personnel for machine maintenance, but also competent installers, commissioners and other equipment installation specialists. The launch of the plant and, accordingly, the costs of the owner depend on the quality and timing of installation. That is why the profession of an installer of technological equipment and related structures is so important in the labor market.
What does a process equipment installer do?
First you need to understand what technological equipment is. This is the name of any equipment that is needed for the production of material goods, whether it be household items, food, building materials, components of various devices, etc.
Accordingly, the assembler of technological equipment is engaged in the assembly of units and technological lines that produce goods.
The range of these devices is extremely wide. Each branch of production has its own machines, conveyors and equipment. Moreover, they are often produced and adapted to each individual enterprise on an individual project. So this job is by no means easy.
What exactly can the installer install:
Units of hydraulic structures;
Compressors, pumps and ventilation equipment, air conditioning systems;
Metal-cutting machines, forging and pressing equipment;
Equipment for boiler rooms;
Equipment for the food industry;
Printing machines and components for printing production;
Machine tools and units for the construction industry;
Textile machines;
Refrigeration units;
Lifting and transport equipment of discontinuous and continuous action;
Aggregates of enterprises of the petrochemical industry, woodworking and pulp and paper mills.
With the growth of experience and qualifications, the number of machines is constantly growing, and the responsibilities of the installer are increasing.
At the beginning of his career, he is generally not allowed to work independently. A beginner will be trusted with only some auxiliary operations under the supervision of a more experienced specialist. The stage of internship at enterprises usually lasts from 60 to 114 days, after which we can already talk about employment.
Installers can work either alone, if the amount of work is not large, or as part of assembly teams. This applies to SKD, overall units.
Qualification requirements for the assembler of technological equipment
Any working profession requires good physical data, endurance, as well as the ability to work with your hands. All this fully applies to the installers.
He needs:
understand the arrangement of mounted machines and equipment;
own any hand tool (drills, screwdrivers, electric saws, grinders, grinders, etc.);
know the rules for safe slinging of goods, have the skills of a rigger;
master the skills of SKD assembly (equipment and units weighing over 10 tons);
be able to test the installed equipment and its adjustment.
In general, the profession of an installer is characterized by large volumes of work, tight deadlines for the delivery of objects (this condition is always stipulated in the contract). In addition, the specialist bears financial responsibility for the equipment and units. In other words, it requires great discipline, diligence and skill in work.
Where to study as an installer of technological equipment
For successful work in the specialty, the applicant needs a secondary vocational education. Education is carried out in colleges and technical schools after graduating from the 9th or 11th grade of high school. Terms vary from 3.1 years to 2.1 years with mandatory work experience and passing a qualifying exam.
Nevertheless, given the breadth of the profession, already at the stage of training, there is a division by industry. As a result, an installer of technological equipment is in demand in one industry.
An alternative option is to take professional retraining courses. However, in this case, it is necessary to master the basic working specialty (locksmith, mechanic, electrician, etc.).
Also, specialists in the installation of technological equipment are required to confirm their qualifications every five years.
Categories of process equipment installers according to ETKS
The Unified Tariff and Qualification Handbook of Works and Professions of Workers includes six qualification levels in this profession - from 2 to 7.
At the same time, it is possible to carry out independent assembly operations, as well as participate in equipment testing only from the 4th category. With each new category, the range of machines and units that a specialist is allowed to assemble is expanding. Ultimately, a highly skilled worker acquires the skills to assemble equipment from large parts (over 10 tons), as well as the right to lead a team of assemblers.
How much do process equipment installers earn?
In terms of wages and demand, the situation is ambiguous. Qualified specialists with great experience are in high demand among employers. The average salary of such specialists fluctuates around 55 - 60 thousand rubles. With low qualifications, you can count on only 30 thousand rubles a month.
Pros and cons of the profession of a process equipment installer
pros professions are typical for any demanded working specialty:
good pay;
availability of vacancies;
the possibility of earning on a rotational basis and official employment.
Minuses also have:
high responsibility;
experience and qualification requirements;
physically hard work for hardy people;
risks of injury, disability, health hazard.
APPROVE
Supervisor "_________________"
_________________ (____________)
JOB DESCRIPTION
assembler of technological equipment and related structures of the 5th category
(for organizations performing construction, installation and repair and construction works)
1. GENERAL PROVISIONS
1.1. This job description defines the functional duties, rights and responsibilities of the installer of process equipment and related structures of the 5th category "________________________" (hereinafter referred to as the "Organization").
1.2. An installer of technological equipment and related structures of the 5th category is appointed to the position and dismissed in accordance with the procedure established by the current labor legislation by order of the head of the Organization.
1.3. The assembler of technological equipment and related structures of the 5th category reports directly to the ____________________ Organization.
1.4. A person with ________ professional education and ____ years of work experience in the specialty (without presenting requirements for work experience) is appointed to the position of an installer of technological equipment and related structures of the 5th category.
1.5. The assembler of technological equipment and related structures of the 5th category must know:
- methods of marking, installation and transfer of mounting axes;
- rules for checking and acceptance for installation of the foundation and equipment installation sites;
- methods of installation of complex equipment;
- the principle of operation of a modern alignment tool;
- ways of balancing, centering, reconciliation and regulation of the mounted equipment;
- device and principle of operation of the equipment;
- technical requirements and tolerances for the installation of mechanisms and machines;
- rules for commissioning complex equipment;
- arrangement of pneumatic and hydraulic installations for working pressure up to 20 MPa (200 kgf/cm2);
- device and principle of operation of lubrication systems;
- methods and techniques for mounting steel structures of columns, beams, equipment maintenance platforms, whatnots;
- methods of pre-assembly of supporting steel structures, including industrial furnace structures;
- methods of interfacing steel structures with equipment;
- ways to install protective covers.
1.6. During the period of temporary absence of the assembler of technological equipment and related structures of the 5th category, his duties are assigned to ___________________________.
2. FUNCTIONAL RESPONSIBILITIES
An installer of technological equipment and related structures of the 5th category performs complex work on the installation of industrial equipment.
Example types of work.
Slinging, moving, stacking and unslinging of equipment weighing up to 60 tons using universal rigging equipment and cranes.
Picking and sorting parts of equipment units by brand in accordance with drawings and specifications.
Checking the geometric dimensions of complex foundations.
Sawing, scraping, grinding and fitting parts with an accuracy of 0.01 mm.
Scraping of parts up to 0.5 m2.
Static balancing of equipment parts with a diameter of up to 800 mm.
Mounting markings of foundations of all types.
Acceptance for installation.
Centering and adjustment of mechanisms.
Marking, installation and transfer of mounting axes in accordance with projects for equipment of any complexity.
Alignment of equipment with a level of 2 and 3 accuracy classes.
Checking equipment when handing over for gravy.
Checking gaps in gears in accordance with the specifications.
Lapping of fittings up to 600 mm in diameter.
Hydraulic and pneumatic testing of equipment at operating pressure up to 20 MPa (200 kgf/cm2).
Installation of technological equipment supplied in units or blocks, with a total weight of equipment from 3 to 10 tons and an assembly weighing 10 to 15 tons at a working pressure of up to 10 MPa (100 kgf/cm2).
Installation of column-type equipment up to 16 m high.
Installation of crushing and grinding equipment and equipment for sorting and enrichment: screens weighing more than 5 tons, crushers weighing up to 10 tons.
Installation of metal-cutting machines and forging and pressing equipment weighing more than 1 to 20 tons, arriving assembled.
Assembly of complex machine tools and forging and pressing equipment, arriving disassembled.
Installation of continuous handling equipment with a motor power of more than 10 kW, intermittent handling equipment.
Installation of mechanisms for the movement of cranes, cargo trolleys, reeving of chain hoists.
Installation of automatic centralized systems for thick and liquid lubrication of rolling mills with pressure testing of dense fairy tale systems.
Installation of compressor and pump units weighing up to 1 ton.
Installation of fans and smoke exhausters supplied assembled.
Installation of pumps weighing up to 0.75 tons, electric motors weighing up to 0.5 tons.
Installation of pipelines up to 200 mm for nominal pressure from 4 to 10 MPa.
Installation of individual units of cement kilns, body blocks, auxiliary drives, hydraulic seals.
Installation of blast-furnace shop equipment: drilling machines, gutter dryers, air heaters, dust collectors, filling machine equipment.
Installation of equipment for sintering and pelletizing plants: machine frames, vacuum chambers.
Installation of refrigeration equipment: oil collectors, oil separators, control stations.
Charging the system with brine.
Hydraulic testing of the brine system.
Pneumatic testing of the ammonia system.
Installation of structures of galleries and whatnots, pre-assembly of steel truss and truss trusses, columns, roof panels.
Enlargement assembly and installation of coating blocks.
Installation of steel columns weighing up to 15 tons.
3. RIGHTS
The assembler of technological equipment and related structures of the 5th category has the right to:
3.1. Request and receive the necessary materials and documents related to the activities of the installer of technological equipment and related structures of the 5th category.
3.2. Enter into relationships with departments of third-party institutions and organizations to resolve operational issues of production activities that fall within the competence of the installer of technological equipment and related structures of the 5th category.
4. RESPONSIBILITY
The assembler of technological equipment and related structures of the 5th category is responsible for:
4.1. Failure to fulfill their functional duties.
4.2. Inaccurate information about the status of the work.
4.3. Failure to comply with orders, orders and instructions of the head of the Organization.
4.4. Failure to take measures to suppress the identified violations of safety regulations, fire and other rules that pose a threat to the activities of the enterprise and its employees.
4.5. Failure to comply with labor discipline.
5. WORKING CONDITIONS
5.1. The mode of operation of the assembler of technological equipment and related structures of the 5th category is determined in accordance with the Internal Labor Regulations established by the Organization.
5.2. In connection with the production need, the installer of technological equipment and related structures of the 5th category is obliged to go on business trips (including local ones).
I am familiar with the instruction __________________/_________________/
(signature)
Unified Tariff and Qualification Directory of Works and Professions of Workers (ETKS), 2019
Issue No. 3 ETKS
The issue was approved by the Order of the Ministry of Health and Social Development of the Russian Federation dated April 6, 2007 N 243
(as amended by: Orders of the Ministry of Health and Social Development of the Russian Federation of November 28, 2008 N 679, of April 30, 2009 N 233)
Installer of technological equipment and related structures
§ 242. Installer of technological equipment and related structures of the 2nd category
Job Description. Unpacking and re-preservation of technological equipment. Removal of dust, dirt and preservative coatings from equipment. Leveling, notching and cleaning the bearing surfaces of foundations and washing them with water. Manufacture and installation of number plates on devices and equipment. Connection of parts with bolts.
Must know: ways of unpacking technological equipment; types of rigging devices and methods of their application; methods of lubrication of equipment parts; purpose and rules for the use of metalwork tools when performing installation work.
§ 243. Installer of technological equipment and related structures of the 3rd category
Job Description. Marking parts according to the template. Drilling holes with a manual and electric drill. Assembly of threaded and flanged connections. Thread cutting by hand. Manufacture of linings and linings. Editing of details of a metalwork. Fastening joints with mounting bolts. Cleaning joints of assembled structures. Cleaning of pipe nests, annealing and processing of pipe ends. Cleaning (sanding) edges for welding. Moving the mounted equipment with the help of blocks, jacks and manual winches. Slinging with inventory slings, preparation, movement, laying and unslinging of technological equipment. Preparation for installation of fasteners. Installation of fixed cast iron and slag gutters, gate valves, gates, manholes, cast-iron tile flooring, showers, troughs and fittings with rubber sleeves, tensioning and driving devices, baths for pickling and washing pipes, furnace trays. Washing parts and components of equipment with solvents and wiping them dry.
Must know: grades of materials used; ways of performing installation work; device and rules for using the rigging equipment used; ways to protect metal from corrosion.
§ 244. Installer of technological equipment and related structures of the 4th category
Job Description. Slinging, moving, stacking and unslinging of equipment weighing up to 25 tons using universal rigging equipment and cranes. Moving equipment with hydraulic jacks, electric winches and cranes. Lapping linings to the foundation. Installation of foundation bolts. Checking and reconciliation of foundations for the installation of equipment. Marking of parts of mounted equipment and structures. Grinding surfaces of parts. Reaming holes, lapping the sealing surfaces of fittings with a diameter of up to 100 mm, stuffing glands. Rolling pipe ends. Preparation of equipment edges and pipe ends for welding. Scraping of parts and surfaces under the guidance of an installer of technological equipment and related structures of a higher qualification. Fastening permanent bolted connections. Installation of high strength bolts. Fastening conveyor belts and belts. Hydraulic and pneumatic testing of equipment at operating pressure up to 4 MPa (40 kgf/cm2). Installation of gates of bunkers. Installation of strapping frame structures. Installation of steel structures: stairs, platforms, fences, support posts, brackets, scaffolding, scaffolding, etc., as well as structures weighing up to 5 tons: beams, girders, ties. Installation of metal rectilinear cladding. Installation of capacitive steel equipment, machine tools. Installation of devices with mixing devices. Installation of valves and gate valves with a diameter of up to 50 mm. Installation of thick and liquid centralized lubrication systems, main pipelines and manual grease lubrication stations.
Must know: methods for checking the condition of foundations for equipment to be installed and methods for its installation; rules for using a mechanized tool; methods of reconciliation of equipment installation; rules for hydraulic and pneumatic testing; methods of slinging and moving goods; rules for the use of mechanized rigging equipment; installation of mounted equipment; assortment of pipes used in centralized systems for thick and liquid lubrication, emulsion, hydraulic and pneumatic installations; range of materials used for pickling pipes; methods of preparation of solutions and etching; basic properties and grades of building steels; methods of assembly and installation of structures from individual elements; ways of connecting and fastening elements of metal structures; installation rules, marking and distinctive coloring of fittings; device, purpose and methods of installation of pipe systems, methods of installation of beams; ways of connecting and fastening structural elements of pneumatic and hydraulic installations for working pressure up to 4 MPa (40 kgf/cm2); technical requirements for the installation of mechanisms and machines.
Work examples
1. Separating components and parts of compressors, pumps and fans weighing up to 10 tons.
2. Gas and water pipelines with a diameter of up to 200 mm for nominal pressure up to 4 MPa (40 kgf/cm2) supplied with the equipment.
1. Crank, eccentric, screw, pedal, forging, pendulum, vibration, cam and other mechanical presses, as well as forging and pressing machines weighing up to 1 ton in assembled form.
2. Metal-cutting machines weighing up to 1 ton in assembled form: hacksaws, grinding, filing, pipe-cutting, bench-drilling and tool-grinding machines.
1. Screw, rope and other stationary lifting mechanisms of hydraulic structures - revision.
2. Support-running parts and sealing devices of gates, gates and supporting-running parts of sulfur-retaining gratings - revision.
3. Flat valves and sulfur-retaining gratings - pre-assembly.
4. Hinged-lamellar chains - enlargement.
5. Hinged-plate chains - attachment to mechanisms and shutters.
1. Boilers consisting of one block.
2. Metal sheets of rectilinear sheathing.
3. Strapping frame structures.
4. Straight sections of dust, gas and air ducts (with the installation of dampers and flashing lights).
Enterprise equipment
1. Autometers.
2. Burats.
3. Cheese baths.
4. Bagging pipes.
5. Twin shaft mixers.
6. Details of elevator gravity pipelines and fences.
7. Zhironovki.
8. Case grinders.
9. Case grinders.
10. Shank classifiers.
11. Machines: seaming, rounding, wiping, dough cutting.
12. Bag sewing machines.
14. Bulk trays and fences.
16. Branch pipes.
17. Sulphurous furnaces.
18. Rotary pipes.
19. Reschefers.
20. Sleeves.
21. Drive stations for hanging containers and meat processing plants.
22. Arrows overhead tracks.
23. Gates.
1. Circular saws for stereotypes and zinc plates.
2. Cardboard chipping, manual proofreading, jigsaw driven, full-length, milling-blank, driven bevel-cutting machines.
3. Copy frames.
4. Sheeter machines for one or two roles.
5. Foot zinc grinders and cutting machines for stereotypes for rotary machines.
6. Equipment for mechanical processing of clichés.
7. Finishing universal machines for stereotypes and clichés.
8. Presses for crimping book blocks and books.
9. Driven paper cutting machines for one-sided cutting.
10. Wire stitching, manual paper cutting, folding knife, crucible printing small-format machines.
11. Manual gilding presses.
12. Manual machines for casting stereotypes for newspaper and book rotations.
13. Machines for rounding the spines of book blocks.
14. Crucible machines of heavy and light type.
1. Bunkers spilling grate coolers.
2. Separate components of chamber electric furnaces, kilns, cement kilns: sealing devices, inspection hatches.
3. Machine tools for straightening, cutting and bending reinforcement and reinforcing mesh.
1. Acid devices.
2. Mechanical rams.
3. Auxiliary equipment for weaving.
4. Tilting boilers.
5. Tape, tape-connecting, rolling, chipping, loosening, warping, carbon monoxide, canvas-drawing, cleaning machines.
6. Roller dyeing machines without automatic control.
7. Mechanical and automatic single-shuttle looms.
8. Wet baking powder.
9. Boot compensators.
10. Trunk stackers.
and oil industry
1. Equipment for air separation units.
2. Forced action valves.
3. Heaters.
4. Technological high-rise metal structures (shelves) weighing up to 25 tons.
5. Technological equipment supplied in units or blocks, with a total equipment weight of up to 3 tons and an assembly of up to 10 tons.
1. Bakelizers.
2. Balance saws.
3. Slitting rewinders and other similar equipment supplied assembled.
4. Paper and cardboard machines (with reconciliation).
5. Auxiliary equipment: water separators, vortex cleaners and other free-standing equipment supplied assembled.
6. Sleeve gluing, sleeve cutting, multi saw, edging, tile, edge gluing tape, circular machines.
8. Dreshers.
9. Glue rollers.
10. Glue mixers.
11. Dusters.
12. Press Pats.
13. Sorting for wood chips.
14. Cloth, paper and other rollers.
15. Typical details of papermaking equipment units.
16. Rag cutters.
17. Screw presses.
18. Chipcatchers.
and discontinuous
1. Bunker gates.
2. Funnels.
3. Designs of belt conveyors.
4. Movement and lifting mechanisms for cranes with a lifting capacity of up to 10 tons. Movement and lifting mechanisms for bicycle cranes, overhead single-girder and double-girder (crane-beams) and cantilever cranes.
5. Mechanisms of the undercarriage of belt conveyors (without a drive part).
6. Tension stations.
7. Equipment for supports of cargo and ring passenger roads.
8. Support tables.
9. Lifting and transport mechanisms of discontinuous action.
10. Drive stations.
11. Throwers.
12. Station equipment of ring passenger roads.
14. Elastic transitions.
15. Elevator elements (without drive part).
§ 245. Installer of technological equipment and related structures of the 5th category
Job Description. Slinging, moving, stacking and unslinging of equipment weighing up to 60 tons using universal rigging devices and cranes. Installation of technological equipment supplied in units or blocks, with a total weight of 3 to 10 tons and an assembled weight of 10 to 25 tons. Picking and sorting parts of equipment units by grade in accordance with drawings and specifications. Checking the geometric dimensions of complex foundations. Scraping of surfaces of parts up to 0.5 m2. Performing installation markings of foundations of all types. Acceptance of the foundation for installation. Centering and regulation of mechanisms. Marking, installation and transfer of mounting axes for equipment of any complexity in accordance with projects. Checking the operation of equipment when handing over for gravy. Adjustment of clearances in gears in accordance with specifications. Lapping of fittings up to 600 mm in diameter. Hydraulic and pneumatic testing of equipment at operating pressure up to 20 MPa (200 kgf/cm2). Dismantling, checking and assembly of all types of equipment components during revision and installation. Installation of steel columns. Installation of gallery structures, pre-assembly of steel truss and truss trusses, roof panels. Enlargement assembly and installation of coating blocks.
Must know: methods of marking, installation and transfer of mounting axes; rules for checking and accepting the foundation and equipment installation sites for installation; methods of equipment installation; the principle of operation of a modern alignment tool; ways of balancing, centering, reconciliation and regulation of the mounted equipment; device and principle of operation of the mounted equipment; technical requirements for the installation of mechanisms and machines; rules for commissioning the installed equipment; arrangement of pneumatic and hydraulic installations for working pressure up to 20 MPa (200 kgf/cm2); device and principle of operation of lubrication systems; methods and techniques for mounting steel structures of columns, equipment maintenance platforms, whatnots; pre-assembly methods for supporting steel structures, including industrial furnace structures; methods of interfacing steel structures with equipment; ways to install protective covers.
Work examples
Compressors, pumps and fans
1. Fans and smoke exhausters supplied assembled.
2. Pumps.
3. Pumps weighing up to 0.75 tons.
4. Reservoirs.
5. Pipelines with a diameter of up to 200 mm for nominal pressure from 4 to 10 MPa (40 to 100 kgf/cm2).
6. Filters.
7. Refrigerators of liquid oil lubrication systems.
8. Electric motors weighing up to 0.5 tons.
Metal cutting and forging and pressing equipment
1. Bending and straightening machines weighing over 1 to 20 tons.
2. Forging machines.
3. Forging and pressing machines.
4. Metal-cutting machines and forging equipment weighing more than 1 to 20 tons in assembled form: vertical drilling, grinding, thread rolling, centering, cutting, peeling and bolt-cutting.
5. Mechanical and hydraulic presses.
6. Scissors.
7. Friction, steam-air, pneumatic and spring (spring) hammers.
Boiler plant equipment
1. Water and steam pipes.
2. Finned tube water economizers.
3. Ash washers and other ash and slag removal equipment.
4. Boilers consisting of two or three blocks.
5. Oil nozzles.
6. Mechanical furnaces.
7. Bearing portals.
8. Blowers.
9. Separate pipes for heating surfaces of boilers.
10. Shaped lining of tanks and reservoirs.
11. Cyclones and dust separators.
12. Slag and ash gates with drives.
13. Elements of a battery cyclone.
Enterprise equipment
food industry, granaries and enterprises
for industrial processing of grain
1. Autoclaves.
2. Dosing machines for making sausages.
3. Apparatus for lowering pork carcasses into a scalding vat.
4. Aspiration columns of cycloaspirators.
5. Aspiration collections.
6. Washing drums.
7. Boxes are automatic.
8. Bottle washing, wrapping, rolling machines.
9. Vacuum apparatus.
10. Rollers.
11. Long-term pasteurization baths.
12. Cream-ripening baths.
13. Screw and belt conveyors.
14. Scraps.
15. Tops.
16. Bagging, evaporating, glazing, locking, lime quenching, molding machines.
17. Dosers for grain.
18. Crushers.
19. Smoke generators.
20. Gate valves above the bucket scales and under the chests of the auto-drawn reception.
21. Bins.
22. Choppers.
23. Stone traps.
25. Conveyor ovens of the simplest types.
26. Barometric condensers.
27. Boilers: cooking; for melting fat and drying non-fat raw materials.
28. Vane dispensers.
29. Cutters.
30. Lavers.
31. Belt and chain elevators.
32. Linear cutting units.
33. Husks.
35. Trunk devices and columns.
36. Butter formers.
37. Machines: for cleaning hooves; for removing plumage from birds; hydromechanical; for washing and drying eggs; for washing cheese; for washing boxes; for stringing fish on rods; for cutting fat into slices; for the treatment of mucous offal; for separating the jaws of cattle; for pouring milk into flasks; for cutting cattle and pigs; for sieving sugar; for packaging and packaging of cottage cheese, butter, cheese, curds; for removing fish from rods; for sorting, cutting and salting fish; for slimming and penzeling of intestines; washing for pig carcasses; washrooms; centrifugal.
38. Mills.
39. Mechanical shovels.
40. Mechanical drives for dispensers.
41. Mechanical elevator gravity pipelines
42. Agitators: special; for mince.
43. Ice Cream Makers.
44. Equipment for cutting horns and bones.
45. Tipper dezh.
46. Sumps.
47. Coolers: irrigation; for curd.
48. Paraffiners.
49. Tubular pasteurizers.
50. Scorch ovens.
51. Cheese melters.
52. Heaters.
53. Flat cup lifter.
54. Semiautomatic machines for baking wafer cups.
55. Presses.
56. Prismatic Burats.
57. Filling machines.
58. Baking powders.
59. Salorezki.
60. Drop boxes.
61. Beet washers.
62. Centrifugal thickeners.
63. Straw-bottle traps.
64. Spiral separators.
65. Slopes for bags.
66. Dryers.
67. Texturators.
68. Dough mixing, dough cutting, stamping, labeling units.
69. Installations: for granulation; for removing skins from carcasses of sheep and pigs.
70. Massecrow mixers.
71. Filters.
72. Centrifuges.
73. Cyclones.
74. Cylindrical triremes.
75. Electromagnetic separators.
Equipment for printing industry enterprises
1. Machines: for casting fonts and space-line material; sewing; flatbed with stopping cylinders; rotary newspaper and offset small format; folding cassette machines.
2. Semiautomatic machines for molding stereotypes.
3. Reproduction cameras.
4. Feeders and other similar machines.
Equipment for building materials enterprises
1. Concrete paver.
2. Vibration platform.
3. Auxiliary drives for tube mills and dry and wet self-grinding mills.
4. Loading and unloading nodes.
5. Machines: for contact, multi-electrode, butt, spot welding; cutting.
6. Agitators.
7. Separate components of cement kilns: body blocks, auxiliary drive, hydraulic seals, heat exchangers.
8. Packager for forms.
9. Feeders.
10. Pneumatic lifts.
11. Correct-cutting machine.
12. Self-propelled cart with a trailer.
13. Installation: for the manufacture of frames from pipes; for electrothermal heating of rods.
14. Installations: upper casings and louvered shutters of grate coolers; for automatic weight loading of cement trucks and railway cars; pneumatic unloaders of cement silos.
15. Electrometallizer.
Textile industry equipment
1. Dyeing machines.
2. Auxiliary equipment for finishing production.
3. Auxiliary equipment for spinning production (cane and twisting, thread and rope, winding and sizing) without setting up automatic devices.
4. Harness spreaders.
5. Finishing rollers.
6. Roller compensators.
7. Ribbon looms and dobbies.
8. Machines: bobbin-rewinding; spray; pile; waxing; ironing; decanting; for the preparation of viscose; brewing and felting; final; tarpaulin; lustroval; mercerization; twisting and finishing for finishing and washing viscose silk; emery; disgraced; cutting and soap; cutting rakes and soaps; shears for carpet products; drying; harvesting; knotty; packaging; spreader chain.
9. Machines and apparatus for washing and bleaching.
10. Looms: mechanical and automatic multi-shuttle weaving machines of any brand and width; dyeing; polishing machines; for cutting pile fabrics; fenders; cleaning with zaparny boxes.
11. Tables for stuffing silk fabrics.
12. Fabric guides.
13. Knotters.
14. Fabric handlers.
15. Centrifuges.
Equipment for chemical enterprises
and oil industry
1. Column type equipment.
2. Regenerators and valve boxes of air separation units.
3. Drying drums of mechanical hearth vertical kilns and tube furnaces.
4. Technological equipment weighing up to 25 tons, operating at an operating pressure of up to 10 MPa (100 kgf/cm2).
Equipment for pulp and paper enterprises
and woodworking industry
1. Devices "Tuna".
2. Marriages.
3. Logging.
4. Sets: bleaching rolls; propeller; bladed.
5. Hydraulic dewatering drums.
6. Hydropulpers.
7. Two-roll calenders - satiners.
8. Disintegrators.
9. Disc feeders.
10. Conveyor mechanical clamps.
11. Vertical disc debarkers.
12. Boilers and emulsifiers for the preparation of glue.
13. Machines: drum and disc chippers; debarking; cam.
14. Mills for grinding mass.
15. Interfering devices.
16. Pumps for the mass of alkali separators.
17. Equipment of the sawmill shop: saw frame, mechanical ejector, clamping hydroficated trolley, hydraulic chain beam spreader, roller tables and chain conveyors.
18. Rewinding, rewinding and sorting machines and other similar equipment supplied disassembled.
19. Refiners.
20. Thickeners.
21. Separators.
22. Slashers.
23. Faucets.
24. Machine tools: knife sharpening; press jointers; for attachment of grinding stones; planing; for longitudinal and transverse cutting of fibreboard; format-edged and chip-tile without control panels; installation; centering; keyed.
25. Stop cutters and flare cutters for cutting paper circles.
26. Chip and tile plants: hammer crusher, batchers, control scales, mixers, roller conveyors, plate ejectors.
27. Knotters.
28. Humidifiers.
29. Presses: narrow-slab for gluing "on the mustache"; packaging.
30. Knotters.
31. Chip compactors of the Fresco type.
32. Filters: for water; with fibrous lining.
33. Fortrap installations.
34. Stackers.
35. Erkensators and distributors for them.
1. Oil collectors.
2. Oil separators.
3. Control stations.
Handling equipment continuous
and discontinuous
1. Aeroslots.
2. Cargo carts.
3. Conveyors of all types up to 80 m long and up to 1 m wide.
4. Metal structures for control mechanisms.
5. Feeders.
6. Support structures for conveyors and their tracks.
7. Continuous handling equipment with motor power over 10 kW.
8. Drive part of belt conveyors (conveyors) and elevators.
9. Station equipment for cargo ropeways.
11. Elevators.
12. Flyovers.
§ 246. Installer of technological equipment and related structures of the 6th category
Job Description. Slinging, moving, stacking and unslinging of equipment weighing more than 60 tons using universal rigging devices and cranes. Installation of technological equipment supplied in units or blocks weighing more than 10 tons and in an assembly of more than 25 tons, at an operating pressure of more than 10 MPa (100 kgf / cm2). Installation of gas holders and spherical tanks. Scraping of components and parts with an area of more than 0.5 m2. Static balancing of parts with a diameter of more than 800 mm. Installation of fittings with a diameter of more than 600 mm and lapping of sealing surfaces. Hydraulic and pneumatic testing of installed equipment at operating pressure over 20 MPa (200 kgf/cm2). Installation of gearboxes. Adjustment of technological equipment and putting it into operation.
Must know: methods of installation, regulation and adjustment of technological equipment of various types; equipment alignment methods; methods of pre-assembly and installation of various structures associated with the installation of equipment.
Requires secondary vocational education.
Work examples
Compressors, pumps and fans
1. Fans and smoke exhausters supplied in parts.
2. Compressor and pump units weighing over 1 ton.
3. Pumps weighing over 0.75 tons.
4. Non-aggregated compressors regardless of weight.
5. Intermediate gas coolers.
6. Pipelines: over 400 mm in diameter regardless of pressure; for nominal pressure over 10 MPa (100 kgf/cm2); centralized oil lubrication systems.
7. Electric motors weighing over 0.5 tons.
Metal cutting and forging and pressing equipment
Metal-cutting machines and forging and pressing equipment of all types and sizes weighing more than 20 tons.
Equipment for hydraulic structures
1. Hydraulic drive.
2. Stationary lifting mechanisms of hydraulic structures.
Boiler plant equipment
1. Cases of electrostatic precipitators, scrubbers and battery cyclones.
2. Mechanisms for shaking the electrodes and their drives.
3. Boiler heating surfaces (screens, radiation surfaces, superheaters, water economizers).
4. Dust, gas and air ducts of all kinds of configurations and compensators.
5. Walls of boiler frames.
6. Tubular and regenerative air heaters.
Enterprise equipment
food industry, granaries and enterprises
for industrial processing of grain
1. Automatic production lines.
2. Automatic machines: for assembly and disassembly of baskets; planting and sampling of bread; filling and capping; tin-can and wrapping.
3. Aggregates: for processing pig heads; biscuit; drying and cooling.
4. Devices: working under vacuum and pressure; diffusion inclined and vertical type; complex breakouts.
5. Vacuum filters.
6. Roller and roll-cutting machines.
8. Vibrating feeders.
9. Homogenizers.
10. Disc triremes.
11. Grain and corn separators.
12. Grain dryers.
13. Lime kilns.
14. Air conditioners.
15. Grain sorting.
16. Oil producers.
17. Machines: skinning; washing; brush; fish-cutting and fish-laying complex; calibration; sewing.
18. Multi-tier sedimentation tanks.
19. Continuously operating presses.
20. Noria for grain and flour.
21. Scalders.
22. Pasteurizers-coolers lamellar.
23. Postavy: peeling, grinding, polishing, coarse.
24. Huskers.
25. Rassevy.
26. Self-folding.
27. Beet cutters.
28. Sitoweys.
29. Scrapers.
30. Complex conveyor ovens.
31. Special equipment for pneumatic transportation of grain and products of its processing.
32. Drying columns.
33. Universal swivel pipes.
34. Packing and tar automatic machines.
35. Installations: for skinning cattle carcasses; pulp drying installations.
36. Freezers.
37. Centrifuges.
38. Centrifuges.
39. Scalding vats.
40. Elevator bucket deliveries with vertical millstones.
41. Eskimo generators.
Equipment for printing industry enterprises
1. Units: block processing machines; magazines and newspapers.
2. Matrix hydraulic presses.
3. Machinery: gravure printing; typesetting; rotary double-turn; offset printing large format; paper-cutting three-sided and three-knife; string-casting and letter-casting.
4. Stereotypical pouring machines.
5. Horizontal cameras of medium and large format.
Equipment for building materials enterprises
1. Drums of tube mills for dry and wet self-grinding.
2. Main drives.
3. Chamber electric furnace.
4. Machines: crimping; point suspended; packaging.
5. Kiln.
6. Equipment for other productions of building materials.
7. Pneumatic chamber and screw pumps.
8. Pusher unloader.
9. Refrigerators.
10. Slurry mixers.
Textile industry equipment
1. Combing.
2. Finishing (automatic lines).
3. Nonwovens industry.
4. Spinning.
5. Weaving.
6. Sweeping.
7. Carded.
Equipment for pulp and paper enterprises
and woodworking industry
1. Runners, rolls and sorters for a ton of different dad machines.
2. Paper-making, cardboard-making machines and presses, drives to them of all systems.
3. Vertical headsets.
4. Wood-steaming, rag-boiling and pulp-digesting boilers.
5. Loading and unloading racks for presses with a loading and unloading mechanism and hydraulic cylinders for vertical lifting of the rack.
6. Calenders and supercalenders.
7. Bleach towers.
8. Presses and grinders of all types.
9. Pulp breakers.
10. Regeneration tanks.
11. Faucets.
12. Machine tools: peeling, slitting for grinding and bombarding shafts; grinding, sanding and chip-tiling with control panels.
13. Automatic machines, equipment for the production of fiber, parchment and cellophane.
14. Circulation devices of various types for pulp-digesting boilers.
Refrigeration equipment
1. Ammonia capacitors.
2. Evaporators.
3. Industrial vessels.
4. Control stations.
5. Receivers.
Handling equipment continuous
and discontinuous
1. Cars and systems for their suspension to ropes. Bypass pulleys and drives of cable cars.
2. Damper and buffer devices.
3. Conveyors of all types with a length of more than 80 m and a width of more than 1 m.
4. Cranes of all types (test).
5. Metal structures of portals, bridges, towers, arrows, supports and other load-bearing components of the crane.
6. Rail clamps with electric drive.