Press for baling shavings. Presses for briquetting color and metal shavings

1 . The SCHREDER is designed for crushing twisted, long, tangled metal chips, reducing their volume and preparing them for further processing in briquetting presses. The density of the briquette depends on the quality of the chips.

2. CONVEYOR (option) - provides automatic feeding of shavings into the loading window of the press, reduces the amount of manual labor and increases productivity. Conveyor height 1650 mm. Length 4000 mm. Power 1 kW.

3. HOPPER (optional) is designed for accumulation and uniform supply of chips to the press. WITH reduces manual labor and increases productivity.

4. PRESS provides pressing (briquetting) of metal shavings into cylindrical briquettes of high density for further transportation or remelting c.

VERTICAL TYPE BRIQUETTING PRESS

Model		SBJ-150	SBJ-250	SBJ-315	SBJ-360	SBJ-500	SBJ-630
Pressing force, kN		1500	2500	3150	3600	5000	6300
Shavings: aluminum	Briquette diameter, mm	Φ80-Φ100	Φ80-Φ100	Φ90-Φ120	Φ90-Φ130	Φ90-Φ160	Φ130-Φ180
	Briquette weight, kg	0,8 ~ 1,3	1,2 ~ 2,0	1,5 ~ 2,3	1,7 ~ 2,7	2,2 ~ 3,5	2,9 ~ 4,7
	Shift output 8h, tons	1,1 ~ 1,8	2,4 ~ 3,8	2,5 ~ 3,9	2,8 ~ 4,5	3,7 ~ 5,9	5,6 ~ 9
	Briquette density, kg / m3	≥2000	≥2200	≥2200	≥2200	≥2200	≥2300
Shavings: hoist / cast iron	Briquette diameter, mm	Φ80-Φ100	Φ80-Φ100	Φ90-Φ110	Φ90-Φ110	Φ90-Φ120	Φ120-Φ160
	Briquette weight, kg	1,5 ~ 2,3	1,6 ~ 2,4	2,1 ~ 3,1	2,6 ~ 3,9	3,7 ~ 5,5	6,8 ~ 10,1
	Shift output 8h, tons	2,5 ~ 3,8	3,9 ~ 5,9	5,0 ~ 7,6	6,2 ~ 9,3	7,9 ~ 11,9	14,6 ~ 17,6
	Briquette density, kg / m3	≥5000	≥5300	≥5500	≥5500	≥5500	≥5600
Shavings: copper / brass	Briquette diameter, mm	Φ80-Φ100	Φ80-Φ100	Φ90-Φ110	Φ90-Φ110	Φ90-Φ120	Φ120-Φ160
	Briquette weight, kg	0,8 ~ 1,3	2,6 ~ 3,4	3,2 ~ 4,3	3,2 ~ 4,3	4,6 ~ 6,1	8,4 ~ 11,3
	Shift output 8h, tons	3,3 ~ 4,4	6,1 ~ 8,2	7,7 ~ 10,2	7,7 ~ 10,2	10 ~ 13,3	18,2 ~ 21,3
	Briquette density, kg / m3	≥6100	≥6500	≥6800	≥6800	≥6800	≥7000
Machine dimensions	Length, mm	2100	2400	3100	3200	3300	3400
	Width, mm	1400	2100	2900	3000	3000	3100
	Height, mm	2000	3100	3200	3200	3600	4000
Machine weight, tons
Power consumption, kW			18.5
Factory price *, USD		14375	16963	21204	25875	35938	55000

Principle of operation:

The metal shavings intended for pressing are loaded into the press chamber; when operating in continuous mode, it is necessary to press the die lowering button once, the main hydraulic cylinder lowers at high speed, then slowly under high pressure (150-630 tons) compresses the material. When a certain pressure is reached, the material turns into a dense cylindrical briquette, after which the pressure of the main cylinder weakens, the ejector hydraulic cylinder opens the mold chamber, the main cylinder continues to move forward and pushes the briquette down, after which it returns to its original position, the ejector cylinder moves forward, pushes finished briquette and tightly closes the mold chamber. A new portion of material enters the mold chamber, the master cylinder is lowered again and compresses the material, and thus the continuous operation of the machine continues.

VIDEO - vertical press

HORIZONTAL BRIQUETTING PRESS

Hydraulic briquetting press horizontal type is used for briquetting metal shavings, sawdust, scale and other small metal waste into compact briquettes by cold pressing.

The press has a monolithic steel body, which eliminates the rupture of the welded seam and ensures the durability of the structure.

The use of a cooling system allows continuous production 24 hours a day.

The main advantages of a horizontal press are high productivity and the ability to process twisted chips up to 80 mm long without preliminary crushing.

Model	WBJ-DB20	WBJ-DB30	WBJ-DB50	WBJ-630	WBJ-1000
Pressing force, kN (tons)	2000 (204)	3600 (367)	5000 (510)	6300 (643)	10000 (1200)
power, kWt	18.5
Cycle time, sec
Energy consumption	200 ~ 680V / 3ph / 50Hz
Protection level	IP54
Control system	PLC automatic control
Material	Aluminum shavings			Steel / cast iron shavings
Briquette size, mm	60*40*(50~70)	Φ75 * (40 ~ 85)	Φ180 * (80 ~ 120)	Φ180 * (80 ~ 150)	Φ280 * (150 ~ 240)
Briquette weight, kg	0.29~0.35	0.6~0.95	4.5~6.7	9.5~15.6	38~60
Performance, kg / h			VIDEO - horizontal press QUALITY CONTROL Design and manufacture equipment according to NS t international quality standardsISO9001: 2008, GB / T 19001-2008... All products passtesting before shipping. Photo report is provided. It is possible to purchase equipment through the leasing company of our partner Sistema Leasing 24 on favorable terms.

Hydraulic presses of the PVT series are designed for pressing metal waste. These models of metal presses have sufficient strength for pressing metal shavings, aluminum and cans, metal scraps. Also, the presses can press waste such as waste paper, plastic, polyethylene, etc. The resulting briquette retains its rigidity and does not disintegrate during long-term storage and transportation.

On the presses, the door locks and the doors themselves are reinforced, and the press body is also reinforced. In production, a metal profile pipe is used. These improved stiffness characteristics allow the press for metal of the PVT series not to deform even during long and intensive work, which significantly extends the service life of the press.

In the manufacture of presses, imported components made in Italy and Bulgaria are used. The presses are of high quality, increased strength and reliability than imported presses have always been famous for, but at the same time they have a much more attractive price.

Application

• Metalworking production;
• Production of metal utensils and packaging;
• Recycling points.

Compressed materials

• Metal shavings after working on metal-cutting machines;
• Aluminum and tin cans;
• Plastic.

Advantages

• Reduction of waste by 3-5 times;
• Small size;
• Pressing force 15 tf;
• Enhanced stiffness characteristics.

Additional options

Hydraulic oil VMGZ is necessary to start the press in operation. Hydraulic oil allows to significantly expand the geographic area of ​​reliable operation of machines. Required replacement once every 12 months.

The strapping material is presented in two types. The first is a soft PEL polyester tape that can be simply tied into a knot. The second is a dense PPL polypropylene tape, which requires the use of buckles for tying the briquette.

The hydraulic briquette unloading system allows the briquette to be removed from the bale chamber without the use of a rear door and chain. This function is also convenient for those organizations that have limited space, the back side of the press can be placed directly against the wall. This system also extends the service life of the press.

Why order metal shaving presses from us?

In modern Russia, there are probably no institutions, organizations that would not try to solve the problem of disposing of solid household waste.

The outdoor advertising company Sigma LLC has been trying for a long time to solve the problem of garbage accumulation in its warehouse. Accumulations of recyclable materials interfered with the work of the enterprise, created discomfort, negatively affected the observance of sanitary requirements in production, and occupied warehouses. We had to allocate significant funds for garbage disposal, while garbage trucks actually ran half empty.

Everything changed when the PRESSMAX ™ 425 metal shaving press was purchased. Waste disposal costs decreased by 10 times!
Also, the area in the warehouse and in the back rooms was cleared, increasing the efficiency of the company.

For more than 10 years, our company has been developing equipment for various types of recyclable materials - paper, PVC plastic.

The PRESSMAX ™ metal shaving press is a high level of quality, structural strength, efficiency and ease of use

Briquetting presses, hydraulic baling presses for waste paper, scrap metal and other solid waste PRESSMAX ™, as well as sorting lines are always an individual design based on imported hydraulics, reliability and ease of use. Warranty and post-warranty service.

Press for metal shavings PRESSMAX ™ - European quality, structural strength, technological and modern solutions, convenience and ease of use

The PRESSMAX ™ metal shaving press compresses waste 5-12 times! PRESSMAX ™ equipment is versatile in use - raw materials can be any household waste from metal to waste paper, plastic, glass, cans, bottles and much more.

LLC "Pressmax" offers a large selection of presses for metal shavings, presses for scrap metal, waste paper, PET, paper, plastic, for all materials! We produce Metal Chip Press in different models. The briquette, depending on the dimensions of the press and the type of recyclable material, weighs from 50 to 670 kg.

Using a metal shaving press allows you to solve a number of tasks:

1. Reduce the area occupied by the accumulated solid waste.

2. Reduce the number of transport trips to solid waste landfills.

3. Reduce associated transportation costs.

PRESSMAX is the main developer of metal shaving presses for PET, bottles, metal and other recyclable materials. The company gained recognition and firmly took its place in the market of Russia and the CIS countries. From us you can get a Press for metal shavings of various sizes from small ones - with a pressing force of 5 tons and a bale weight of 40 kg. to large professional presses with a pressing force of 50 tons and bale weights up to 500 kg.

For shops, shopping centers and small businesses most suitable presses for metal shavings and other waste models PRESS MAX™ 505-515. They do not take up much space, and the bales are easy to move on a trolley, which you can also order from us. Metal shaving presses can also be used in warehouse terminals, shops, industries with a small amount of waste. Compressed bales can also be sold and sent for recycling

Press for metal shavings PRESSMAX ™ is an excellent quality, only European components, convenient delivery throughout Russia

A metal shaving press with a pressing force of 20 to 50 tons (PRESSMAX 520 - 550) is used by waste collection organizations, industrial enterprises and warehouse terminals with an impressive volume of waste. The metal shaving press is easy to use and requires one worker to operate it without any additional skills. All our products comply with safety requirements - the design of the equipment will not allow foreign objects to enter the workspace.

Impressive and not so Moscow companies annually include in their budget an item on waste disposal, and often the cars go half empty due to the low density of waste. However, after the waste is compressed, transportation costs are reduced several times! Utilization of solid waste as a separate type of business can also be very profitable economically - in the West, and now more and more often in Russia pressed paper, PET, and scrap metal are willingly bought by industrial companies and waste collection companies.

In addition to the environmental value of the enterprises for sorting and recycling solid household waste, equipped with a metal shaving press, they create useful recyclable materials for the industry. Enterprises of the pulp and paper industry, for example, produce school notebooks, various containers, toilet paper, printing paper and many other goods from solid waste. Waste disposal with a metal shaving press as a separate activity also provides additional jobs and, accordingly, budget revenues

The metal shaving press is therefore of particular importance.- it is an irreplaceable link in the primary waste sorting chain.

Press for metal shavings vertical and horizontal presses are used for pressing cardboard, used containers and packaging, cardboard boxes, waste paper, printing waste.

Pressmax company manufactures and supplies Press for metal shavings - based on hydraulic pumps of the brand "Marzocchi" and "Vivoil", filter elements "MPspaFILTRI" as well as distributors "Badestnost".

All our metal shaving presses meet the highest European quality standards, have a strong and long-term design, while the price of our products is several times lower than European counterparts, which allows us to supply a press for metal shavings PRESS MAX™ including to the EU countries. The cost of a metal shaving press depends on its dimensions - size, model, and other parameters. The price of the Press for metal shavings, as well as other PRESS equipment MAX™ can be found through the feedback form on our website or by making a call to our specialist

Specifications

Specifications	Units	CTA1
Capacity:
aluminum	kg / h	70/80
steel	kg / h	200/250
Briquettes:
diameter	mm	60
maximum height	mm	80
Performance	pcs / h	150
Pressure	kg / cm²	3700
Oil tank	l	250
Power	kWh	15
Dimensions (LxWxH)	mm	2500х1400х1700
Weight	Kg	1500
Certificates	-	EU, RF

Comparison of models

Model	46	70	CTA0	CTA1	CTA2	CTA3
Power, kWt)	4	4	4	15	22	30
Dimensions (mm)	1100x1300x1400	1100x1300x1400	1100x1000x1300	2500х1400х1700	3000x2500x2000	3000x2500x2000
Weight (kg)	350	350	200	1500	2000	2500
Productivity (pcs / h)	depends on the type of material	depends on the type of material	depends on the type of material	150	140	140
Warranty (g)	2	2	2	2	2	2

Video

CTA1 Series Metal Chip Briquetting Press

Due to fluctuations in raw material prices and the ever-increasing demand for them in developing countries, production centers are increasingly focusing on the recovery and processing of raw materials. Environmental policies developed by governments around the world, whether or not they follow EU directives, are pushing companies to invest more in recycling equipment, creating a new international concept of saving and reducing labor costs. For example, in the field of machining, the disposal of scrap metal from CNC machines is a challenge. Metal shavings, aluminum, brass, steel or other alloys must be disposed of in accordance with certain laws or simply economic requirements. With these aspects in mind, Netmus offers pressing systems that allow the production of metal briquettes using hydraulic technology to compress scrap metal inside a small chamber.

Advantages of using the CTA series metal shaving press:

Increase in the cost of waste. Briquettes can be sold to recycling or foundries at a much higher price than ordinary scrap, since pressing allows most of the liquids inside the waste to be disposed of.
Reduced transportation costs: Due to the smaller volume, the cost of transporting briquettes is reduced.

The automatic pressing system can dry and reduce the volume of scrap and metal fragments up to 80% of the space occupied, and it consists of the following components:

Conveyor belt (optional): suitably sized according to the customer's space, with a power reducer capable of moving the waste up to the press inlet.
motorized chopper (optional) with knives: easily replaceable knives for breaking up the chips and ensuring the correct size.
baling chamber with double hydraulic piston for the production of briquettes.
one liquid tank with unloading pump.
hydraulic control unit complete with control panel, oil tank and high pressure pump.

The technological cycle is fully automated and very simple; a conveyor belt moves the chips to the shredder (if necessary), where they are shredded with knives to a size suitable for pressing. The two pistons are hydraulically activated and properly synchronized, they press the metal inside a cylindrical chamber made of special high-strength steel, the cycle ends with the extraction of the briquette.

The CTA press is capable of producing up to 150 pieces per hour, the capacity may vary depending on the model. The resulting briquettes have diameters of 60 - 120 mm and a maximum height of 80 mm. The maximum hydraulic pressure exceeds 3700 kg / cm2. In addition, the purchase of this equipment is a profitable investment that can pay off in a very short time.
CTA1 Series Metal Chip Briquetting Press
Due to fluctuations in raw material prices and the ever-increasing demand for them in developing countries, production centers are increasingly focusing on the recovery and processing of raw materials. Environmental policies developed by governments around the world, whether or not they follow EU directives, are pushing companies to invest more in recycling equipment, creating a new international concept of saving and reducing labor costs. For example, in the field of machining, the disposal of scrap metal from CNC machines is a challenge. Metal shavings, aluminum, brass, steel or other alloys must be disposed of in accordance with certain laws or simply economic requirements. With these aspects in mind, Netmus offers pressing systems that allow the production of metal briquettes using hydraulic technology to compress scrap metal inside a small chamber.

Specifications	Units	CTA1
Capacity:
aluminum	kg / h	70/80
steel	kg / h	200/250
Briquettes:
diameter	mm	60
maximum height	mm	80
Performance	pcs / h	150
Pressure	kg / cm²	3700
Oil tank	l	250
Power	kWh	15
Dimensions (LxWxH)	mm	2500х1400х1700
Weight	Kg	1500
Certificates	-	EU, RF