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Reinforced concrete slab GOST 21924.0 84 technical expert. Reinforced concrete slabs for urban road surfaces

GOST 21924.0-84

INTERSTATE NEE STANDARD YOU

REINFORCED CONCRETE PLATES FOR COVERINGS OF CITY ROADS

IPK STANDARDS PUBLISHING HOUSE

Moscow

INTERSTATE STANDARD

Date entered and I 01.01.85

This standard applies to reinforced concrete prestressed slabs and slabs with non-tensioned reinforcement, made of heavy concrete and intended for the installation of assembly pavements for permanent and temporary city roads under the vehicle load H-30 and H-10.

The slabs are used for roads in areas with an estimated outdoor temperature (the average coldest five-day period of the construction area according to SNiP 2.01.01) up to minus 40°C in key h.

When using plates in the climatic subregion IVA additional requirements must be taken into account SNiP 2.03.01 to structures intended for operation in the area.

It is allowed to use these plates for roads in areas with an estimated outdoor temperature below minus 40°C subject to the requirements of SNiP 2.03.01 for structures intended for operation in these conditions.

The standard does not apply to reinforced concrete slabs for internal roads of industrial enterprises, for on-farm roads according to SNiP 2.05.07, as well as to reusable slabs for temporary roads at construction sites.

1. TYPES, MAIN PARAMETERS AND DIMENSIONS

(Revised edition, Rev. No. 1).

2.6 .2 . (Deleted, Rev. No. 1).

(Revised edition, Rev. No. 1).

2.7.5 . The shape and dimensions of reinforcing products for slabs must comply with those given in GOST 21924.3.

2.7.6 . Reinforcing products must meet the requirements GOST 10922.

2.7.7 . The values ​​of stresses in the prestressing reinforcement, controlled after its tension on the stops, and the maximum deviations of these stresses - according to GOST 21924.1.

2.8. Trebo vaniya to the accuracy of plate manufacturing

2.8.1 . The values ​​of actual deviations of geometric parameters should not exceed the limit values ​​indicated in Table. .

table 3

Deviated view n e n geometry parameter

Geometrics cue parameter and e th nominal value

Pr e d , off, mm, for plates

permanent roads

time roads

Rejection n not from the linear dimension

Plate length and width:

Up to 2.5 m incl. h.

±10

St. 2.5 to 4.0 m incl.

±12

St. 4.0 m

±10

±15

Plate thickness

Notch dimensions (m n fixed butt joint elements)

The size that determines the position of embedded products:

In the plane of the slab

From the plane of the slab

Straightness deviation

Top top profile straightnessn plate awns in any section along the entire length or width:

Up to 2.5 m incl.

St. 2.5 to 4.0 m incl.

St. 4.0 m

Deviation from planes n awn

Flatness face overn plate axis (when measured from a conditional plane passing through three edges n th points) with the length of the slab:

Up to 2.5 m incl.

St. 2.5 to 4.0 m incl.

St. 4.0 m

Deviation from squareness

Perpendicularity of adjacent end faces of slabs in a section of length:

400 mm

100 0 m m

Rejected e n ie from equality diago pour

The difference in the lengths of the diagonals of the front surfaces of the plates at their largest size (length and width):

Up to 4.0 m incl.

St. 4.0 m

(Revised edition, Rev. No. 1).

2.8.2. (Excluded, From m . № 1).

2.9. Trebova nia to the quality of surfaces and external view of the slabs

2.9.1 . The corrugation of the surface of the plate is formed by using the form of corrugated steel sheet as the bottom of the pallet according to GOST 8568 with rhombic grooves. Reef depth - not less than 1.0 mm.

The corrugated surface of the plate should have a clear corrugation pattern without groove edges.

The roughness of the working surface of the slabs produced by this “up” surface is obtained by surface treatment (after compaction of the concrete mixture) with nylon brushes or tarpaulin tape.

2.9.2 . The dimensions of shells and local sags on the working surface of the stove should not exceed:

According to the diameter or largest size of the shells ........................................ 1 5 m m

According to the depth of shells and the height of local influxes ...................................... 1 0 m m

The dimensions of the sinks on the non-working surface and the side faces of the slab should not exceeddiameter or largest dimension 20 mm.

About s concrete, the ribs (with their total length per 1 m of the rib up to 100 mm) should not exceed 10 mm in depth, measured along the working surface of the slab, and 20 mm - along the non-working surface of the slab.

2.9. 1 , 2.9.2.

2.9.3 . Cracks on the surfaces of the plates are not allowed, with the exception of surface shrinkage and technological cracks with a width of not more than 0,1mm and a length of not more than 50 mm in the amount of not more than five per 1.5 m 2 plate surface.

3. ACCEPTANCE RULES

3 .1 .Acceptance of plates should be done in batches in accordance with the requirements GOST 13015.1 and this standard.

Testing of plates for strength and crack resistance by loading is carried out before the start of their mass production, when making structural changes to them or changing the manufacturing technology of plates.

3.2 . Acceptance of slabs in terms of concrete strength (compressive strength class, tempering and transfer strength), reinforcement location and tension of prestressing reinforcement, conformity of reinforcing products, strength of welded joints, thickness of the concrete protective layer to reinforcement, accuracy of geometric parameters, surface quality should be carried out according to results of acceptance tests and control.

Acceptance of hexagonal slabs in terms of concrete tensile strength in bending is carried out according to the results of acceptance tests, and rectangular and trapezoidal slabs - according to the results of periodic tests at least once a month.

3.3 . Acceptance control of concrete strength should be carried out according to GOST 18105.

3.4 . Acceptance of plates for frost resistance, water resistance and water absorptionYu concrete should be carried out according to the results of periodic tests.

3 .1 - 3.4. (Revised edition, Rev. No. 1).

3.5 . In cases where it is found during the inspection that the tempering strength of the concrete of the slabs does not meet the requirements given in paragraph , the supply of plates to the consumer should not be carried out until the concrete of the plates reaches the strength corresponding to the class of concrete in terms of compressive strength.

3.6 . When accepting plates in terms of the accuracy of geometric parameters, the thickness of the protective layer of concrete to the reinforcement and the quality of the surfaces, controlled by measurements, selective single-stage control should be used.

4. CONTROL AND TEST METHODS

4.1. Is torture slabs in terms of strength and crack resistance bones

4 .1.1 .Testing of plates for strength and crack resistance should be carried out loading according to GOST 8829 subject to the requirements of this standard.

4 .1.2 . Load testing of the slabs is carried out after the concrete of the slabs reaches a strength corresponding to the concrete class in terms of compressive strength and the grade in terms of tensile strength in bending.

It is allowed to use for testing slabs with shells, local influxes and abouts concrete, the dimensions of which exceed those allowed by this standard (clause ) by no more than two times, and other defects that do not affect the strength of the slabs.

4 .1.3 . Testing of plates for strength and crack resistance should be carried out according to the scheme shown in Fig., and the data in Table. .

Slab test scheme

Crap. 9

table 4

mm

Plate size

l

a

k

P60.38, P60.35, P6 0 .30, P60.19, P60.18, PB60.18

6000

1200

PBB55.20

5920

1180

PT55

5500

1100

P35.28

3500

P30 .18

3000

P18.1 8, P18 .15

1800

PBB35.20

3920

PT35

3500

PS 1 3, PSHD13, PShP13

2480

ПШ12, ПШД12, ПШП12

2320

The normative act defines the production of road slabs of 9 different forms (4 of which are additional ones) designed for H-30 and H-10 car loads (vehicle tonnage). GOST also contains the main parameters of road slabs. High-strength heavy-duty concrete slabs with heavy reinforcement, designed for the installation of a cathedral pavement for permanent and temporary city roads in any climatic conditions (up to minus 40 °C). The standard describes in detail each standard size and shape of the slab, accompanying reinforced concrete road slabs with drawings, reference information, reinforcement schemes and installation of mounting loops.

Production standards and parameters of a rectangular slab for urban roads are enshrined in GOST 21924.2-84 and GOST 21924.2-84. Reinforcement schemes for road slabs are indicated on the drawings of GOST 21924.1-84. The shape and dimensions of reinforcing and assembly-butt elements in accordance with GOST 21924.3.

GOST 21924.0-84 prescribes the production of heavy concrete slabs with a density of 2500 kg / m 3 (compressive strength class B30 and B22.5). The release of the road slab is possible in 2 reinforcement options: a road slab up to 3 m long is made with pre-stressed reinforcement, and a slab longer than 3 m will already be pre-stressed. The working (top) surface of the road slab should be corrugated to improve bonding with the asphalt applied on top.

Concrete grade for frost resistance and water resistance of a rectangular road slab (for temperatures up to minus 40 ° C) for permanent roads - F200 and W4, for temporary roads - F150 and W2. GOST 21924.0-84 allows that the plate may have mounting loops, holes for collets or grooves for loopless mounting, while the loops do not protrude beyond the working surface of the plate edge.

Technical requirements for the production of road slabs include requirements for shapes, readiness, strength, crack resistance, as well as compliance with GOST 13015.0 for the following indicators:

  • in terms of the actual strength of concrete (at the design age, tempering and
  • transmission);
  • to the quality of materials used for the preparation of concrete;
  • to the quality of reinforcing and embedded products and their position in the slab;
  • by grades of reinforcing steel;
  • by steel grades for embedded products and mounting loops;
  • by the deviation of the thickness of the protective layer of concrete to the reinforcement.

Separately, GOST 21924.0-84 contains tables of permissible geometric deviations of reinforced concrete slabs. Requirements for the acceptance of products at the stage of readiness and delivery to the consumer are prescribed in detail in this regulatory act. Transportation and storage of road slabs must be carried out in accordance with the rules of GOST 21924.0-84.

GOST 21924.0-84

INTERSTATE STANDARD

REINFORCED CONCRETE PLATES FOR COATINGS
CITY ROADS

INTERSTATE STANDARD

Introduction date 01. 01. 85

This standard applies to reinforced concrete prestressed slabs and slabs with non-stressed reinforcement, made of heavy concrete and intended for the installation of assembly pavements for permanent and temporary urban roads for vehicle loads H-30 and H-10.

The slabs are used for roads in areas with an estimated outdoor air temperature (the average coldest five-day period of the construction area according to SNiP 2.01.01) up to minus 40 ° С inclusive.

Plates for temporary roads are made without mounting brackets Sk1.

In these plates, niches for mounting brackets may not be installed.

By agreement with the consumer, it is allowed to manufacture plates of types P and PT with grooves for loopless installation in accordance with drawing. or with holes for collets instead of mounting loops and niches for them. At the same time, in prestressed slabs for permanent roads, instead of mounting loops, it is necessary to install SK1 brackets in accordance with Fig. (node ​​1). The number of holes for collets and their location is determined based on the technology of manufacturing plates and their installation.

The working surface of the slabs (the upper surface of the road surface) must be corrugated according to drawing. , and the plates produced by this surface "up" should be rough (p.).

Notes :


Plate dimensions, mm

Plate weight (reference), t

Plate thickness h (h 1 )

l 1

l 2

l 2 / l 3

b 2 (b 3)

a 6

prestressed

with non-tensioned reinforcement

1P60.38

3750

1400

7,85

1P60.35

3500

1300

7,33

2P60.35

1P60.30

6000

3000

1200

3600

1100

6,28

2P60.30

1P60.19

1870

1150

3,90

1P60.18

1750

1150

3,65

2P60.18

1P35.28

3500

2750

2000

4,08

2P35.28

1P30.18

3000

2000

2,20

2P30.18

1750

1H18.18

1,20

2H18.18

1750

1H18.15

1500

1,03

2H18.15

1PB60.18

6000

1750

1200

3600

1270

4,48

1PBB55.20

5500

2000

3630

1280

4,40

1PBB35.20

3500

2310

3,38

1PT55

5500

1045

3300/

3,35

2PT55

2000/

1155

1PT35

3500

1500

2100/

2,58

2PT35

1ПШ13

1,80

1PShD13

2480

2150

180(196)

1240

1,90

1PShP13

180(199)

1,93

1ПШ12

1,58

1PShD12

2320

2010

180(195)

1600

1,65

1ПШП12

180(197)

1,68

1DPSH13

2480

1070

1240

0,90

1DShP12

2320

1000

1160

0,78

1PPSh13

2150

1235

615(345)

1240

0,90

1PPSh12

2010

1155

575(325)

1160

0,78

Note. The weight of the slabs is given for concrete with an average density of 2500 kg/m 3 .

Node number according to hell.

1P60.38

1P60.35

2P60.35

1P60.30

I and II

2P60.30

1P60.19

1P60.18

2P60.18

1P35.28

2P35.28

1P30.18

2P30.18

1H18.18

2H18.18

1H18.15

2H18.15

1PB60.18

I, II and IV

1PBB55.20

I and IV

1PBB35.20

slabs with non-stressed reinforcement - in GOST 21924.2.

The hinges should not protrude beyond the working surface of the edge of the slab.

For lifting and installation of loopless plates, special gripping devices or collet grippers should be used, the design of which is accepted by the manufacturer in agreement with the consumer and Gosgortekhnadzor.

The slab brand consists of alphanumeric groups separated by a hyphen.

for rectangular slabs - length and width;

for trapezoidal plates - length;

for hexagonal slabs - diagonal.

In the second group, the value of the load for which the plate is designed is given (p.).

For prestressed slabs in the second group of grades, a class of prestressed reinforcing steel is also given.

The brand of plates manufactured with grooves for loopless mounting or with holes for collets (instead of mounting loops) is supplemented with the letter B.

An example of a symbol (brand) slabs for permanent roads (type 1), rectangular, 6000 long and 1750 mm wide, designed for a vehicle weighing 30 tons, with prestressing reinforcement made of class A-V reinforcing steel:

according to the indicators of the actual strength of concrete (at the design age, vacation and transfer age);

to the quality of materials used for the preparation of concrete;

to the quality of reinforcing and embedded products and their position in the slab;

by grades of reinforcing steel;

by steel grades for embedded products and mounting loops;

by the deviation of the thickness of the protective layer of concrete to the reinforcement.

Concrete must meet the requirements of GOST 26633.

(Revised edition, Rev. No. 1).

thermomechanically and thermally hardened reinforcing steel of classes At-V, At-IV, AT-IVC and At-IIIC according to GOST 10884;

reinforcing wire class Вр-I - GOST 6727.

(Revised edition, Rev. No. 1).

Geometric parameter and its nominal value

Previous off, mm, for plates

permanent roads

temporary roads

Deviation from

Plate length and width:

linear size

up to 2.5 m incl.

±6

± 10

St. 2.5 to 4.0 m incl.

± 8

± 12

St. 4.0 m

± 10

±15

Plate thickness

±4

±6

Dimensions of recesses (mounting and butt elements)

± 3

±5

The size that determines the position of embedded products:

in the plane of the slab

from the plate plane

Straightness deviation

The straightness of the profile of the upper surface of the slab in any section along the entire length or width:

up to 2.5 m incl.

St. 2.5 to 4.0 m incl.

St. 4.0 m

Flatness deviation

The flatness of the front surface of the slab (when measured from a conditional plane passing through three extreme points) with the length of the slab:

up to 2.5 m incl.

St. 2.5 to 4.0 m incl.

St. 4.0 m

Deviation from squareness

Perpendicularity of adjacent end faces of slabs in a section of length:

400 mm

1000 mm

Deviation from equality of diagonals

The difference in the lengths of the diagonals of the front surfaces of the plates at their largest size (length and width)

up to 4.0 m incl.

St. 4.0 m

(Revised edition, Rev. No. 1).

3.4. Acceptance of plates for frost resistance, water resistance and water absorption of concrete should be carried out according to the results of periodic tests.

3.1 -3.4.(Revised edition, Rev. No. 1).

3.5. In cases where it is found during the inspection that the tempering strength of the concrete of the slabs does not meet the requirements given in clause , the delivery of the slabs to the consumer should not be carried out until the concrete of the slabs reaches a strength corresponding to the concrete compressive strength class.

3.6. When accepting plates in terms of the accuracy of geometric parameters, the thickness of the protective layer of concrete to the reinforcement and the quality of surfaces controlled by measurements, selective one-stage control should be used.

. CONTROL AND TEST METHODS

4.1. Testing of plates for strength and crack resistance

4.1.1. Testing of plates for strength and crack resistance should be carried out by loading in accordance with GOST 8829, taking into account the requirements of this standard.

GOST 21924.0-84

INTERSTATE STANDARDS

REINFORCED CONCRETE PLATES FOR COVERINGS OF CITY ROADS

IPK STANDARDS PUBLISHING HOUSE

INTERSTATE STANDARD

Introduction date 01.01.85

This standard applies to reinforced concrete prestressed slabs and slabs with non-tensioned reinforcement, made of heavy concrete and intended for the installation of assembly pavements for permanent and temporary city roads under the vehicle load H-30 and H-10.

The slabs are used for roads in areas with an estimated outdoor temperature (the average coldest five-day period of the construction area according to SNiP 2.01.01) down to minus 40 °C incl.

When using plates in the IVA climatic subregion, additional requirements must be taken into account SNiP 2.03.01 to structures intended for operation in the area.

It is allowed to use these plates for roads in areas with an estimated outdoor air temperature below minus 40 ° C, subject to the requirements SNiP 2.03.01 to structures intended for operation in these conditions.

The standard does not apply to reinforced concrete slabs for internal roads of industrial enterprises, for on-farm roads according to SNiP 2.05.07, as well as on reusable slabs for temporary roads on construction sites.

1. TYPES, MAIN PARAMETERS AND DIMENSIONS

Table 1

Dimensions, plates, mm

Slab mass (reference), t

Plate thickness h (h1)

l1

l2

b1

b2 (b3)

a6

prestressed

with non-tensioned reinforcement

l2 / l3

Note. The weight of the slabs is given for concrete with an average density of 2500 kg/m3.

table 2

h

h/2

a

b

With

R

(Revised edition, Rev. No. 1).

Plates for temporary roads are made without mounting brackets Sk1.

It is allowed not to arrange niches for mounting brackets in these plates.

By agreement with the consumer, it is allowed to manufacture plates of types P and PT with grooves for loopless installation in accordance with drawing. or with holes for collets instead of mounting loops and niches for them. At the same time, in prestressed slabs for permanent roads, instead of mounting loops, it is necessary to install Sk1 brackets in accordance with Fig. (node ​​1). The number of holes for collets and their location is determined based on the technology of manufacturing plates and their installation.

The working surface of the slabs (the upper surface of the road surface) must be corrugated according to drawing. , and the plates produced by this surface "up" should be rough (p.).

Notes:

1. It is allowed to manufacture plates with a chamfer of no more than 10 mm on the front surface of the plate.

2. It is allowed to manufacture plates with technological bevels in the places of installation of mounting loops and brackets no more than 5 mm, as well as with technological niches under Sk1 brackets with a depth of 20 mm.

3. Inventory slabs for temporary roads are allowed to be manufactured with technological bevels no more than 8 mm.

4. It is allowed to manufacture plates with a general view on the existing equipment, different from that indicated in the drawing. - , while maintaining the overall dimensions of the plate and complying with all other requirements established by this standard.

5. For hingeless slabs (Fig.), changes in the shape of the slabs associated with the technology of their manufacture (the presence and size of chamfers, curvature radii, etc.) are allowed.

6. For slabs with non-stressed reinforcement, mounting loops may be vertical.

7. It is allowed to shift the mounting loops within the niches from the middle of the slab along its edge to the position of the mirror-replaced hinge bindings (dimensions a and b) damn. .

Slabs with non-stressed reinforcement - in GOST 21924.2.

1.5. Plates are made with mounting loops and holes for collets (Fig. -) or grooves for loopless mounting (Fig.).

The hinges should not protrude beyond the working surface of the edge of the slab.

For lifting and installation of loopless plates, special gripping devices or collet grippers should be used, the design of which is accepted by the manufacturer in agreement with the consumer and Gosgortekhnadzor.

The slab brand consists of alphanumeric groups separated by a hyphen. The first group contains the plate type designation (p.) and its nominal dimensions in decimeters (with values ​​rounded to the nearest whole number):

For rectangular slabs - length and width;

For trapezoidal plates - length;

For hexagonal slabs - diagonal.

In the second group, the value of the load for which the plate is designed is given (p.).

For prestressed slabs in the second group of grades, a class of prestressed reinforcing steel is also given.

The brand of plates manufactured with grooves for loopless mounting or with holes for collets (instead of mounting loops) is supplemented with the letter B.

An example of a symbol (brand) of a slab for permanent roads (type 1), rectangular, 6000 mm long and 1750 mm wide, designed for a car weighing 30 tons, with prestressing reinforcement made of reinforcing steel of class A - V:

1 P60.18-30AV

The same, trapezoidal, 5500 mm long, designed for a car weighing 30 tons, with prestressing reinforcement from reinforcing steel of class A - IV:

1 PT55-30AV

The same, hexagonal with a side of 1160 mm, designed for a car weighing 30 tons, with non-tensioned reinforcement:

1 ПШ12-30

The same, slabs for temporary roads (type 2), rectangular, 3000 mm long and 1750 mm wide, designed for a car weighing 10 tons, with non-stressed reinforcement:

2 P30.18-10

1.5, 1.6. (Revised edition, Rev. No. 1).

2. TECHNICAL REQUIREMENTS

2.2. Plates are subject to manufacture in forms that ensure compliance with the requirements established by this standard for the quality and accuracy of the manufacture of plates.

2.3. Boards shall be factory prepared in accordance with the requirements of this standard.

According to the indicators of the actual strength of concrete (at the design age, vacation and transfer age);

To the quality of materials used for the preparation of concrete;

To the quality of reinforcing and embedded products and their position in the slab;

By grades of reinforcing steel;

By steel grades for embedded products and mounting loops;

According to the deviation of the thickness of the protective layer of concrete to the reinforcement.

(Revised edition, Rev. No. 1).

Concrete must meet the requirements GOST 26633.

(Revised edition, Rev. No. 1).

Thermomechanically and thermally hardened reinforcing steel of classes At - V, At - IV, At - IVC and At - IIIC - GOST 10884 ;

Reinforcing wire class Вр-I - GOST 6727.

(Revised edition, Rev. No. 1).

2.8. Requirements for the accuracy of plate manufacturing

2.8.1. The values ​​of actual deviations of geometric parameters should not exceed the limit values ​​indicated in Table. .

Table 3

3.4. Acceptance of plates for frost resistance, water resistance and water absorption of concrete should be carried out according to the results of periodic tests.

3.1 - 3.4. (Revised edition, Rev. No. 1).

3.5. In cases where it is found during the inspection that the tempering strength of the concrete of the slabs does not meet the requirements given in clause , the delivery of the slabs to the consumer should not be carried out until the concrete of the slabs reaches a strength corresponding to the concrete compressive strength class.

3.6. When accepting plates in terms of the accuracy of geometric parameters, the thickness of the protective layer of concrete to the reinforcement and the quality of the surfaces, controlled by measurements, selective single-stage control should be used.

4. CONTROL AND TEST METHODS

4.1. Testing of plates for strength and crack resistance

Slab test scheme

Table 4

l

P60.38, P60.35, P60.30, P60.19, P60.18, PB60.18

P18.18, P18.15

ПШ13, ПШД13, ПШП13

ПШ12, ПШД12, ПШП12

4.1.5. The crack opening width is measured in the places of its greatest opening using a reading microscope of the MPB-2 type with a division value of 0.05 mm and a set of probes according to NTD.

It is allowed to determine the actual strength of concrete slabs using the ultrasonic method. GOST 17624 or mechanical devices GOST 22690, as well as other methods provided by the standards for concrete testing methods.

4.10. Methods of control and testing of raw materials used for the manufacture of boards must comply with established state standards or specifications for these materials.

11. Dimensions, deviations from straightness and flatness, the thickness of the protective layer, the position of the assembly and butt elements, the quality of concrete surfaces and the appearance of the slabs should be checked by the methods established