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Reinforced concrete slab GOST 21924.0 84 technical expert. Reinforced concrete slabs for urban road surfaces

GOST 21924.0-84

INTERSTATENEW STANDARD YOU

REINFORCED CONCRETE PLATES FOR URBAN ROADS

IPK PUBLISHING STANDARDS

Moscow

INTERSTATESTANDARD

Date entered and I 01.01.85

This standard applies to reinforced concrete prestressed slabs and slabs with non-tensioned reinforcement, made of heavy concrete and intended for the installation of assembly pavements of permanent and temporary urban roads under a road load N-30and H- 10.

Plates are used for roads in areas with a design temperature of the outside air (the average coldest five-day period of the construction area according to SNiP 2.01.01) up to minus 40° C in the wate h.

When using slabs in a climatic subareaIVA additional requirements must be consideredSNiP 2.03.01 to structures intended for operation in the area.

It is allowed to use these plates for roads in areas with an estimated outdoor temperature below minus 40° C subject to the requirements of SNiP 2.03.01 for structures intended for operation in these conditions.

The standard does not apply to reinforced concrete slabs for internal highways of industrial enterprises, for on-farm highways according to SNiP 2.05.07, as well as reusable slabs for temporary roads at construction sites.

1. TYPES, BASIC PARAMETERS AND DIMENSIONS

(Modified edition, Amendment No. 1).

2.6 .2 . (Deleted, Amendment No. 1).

(Modified edition, Amendment No. 1).

2.7.5 ... The shape and dimensions of reinforcement products for slabs must correspond to those given inGOST 21924.3.

2.7.6 ... Reinforcement products must meet the requirementsGOST 10922.

2.7.7 ... The values \u200b\u200bof stresses in prestressing reinforcement, monitored after the end of its tension on the stops, and the maximum deviations of these stresses - according toGOST 21924.1.

2.8. Required vania to the precision of making slabs

2.8.1 ... The values \u200b\u200bof the actual deviations of the geometric parameters should not exceed the limiting values \u200b\u200bindicated in table. .

Table 3

View off n e n geometrical parameter

Geometric cue parameter and e th nominal value

Pr e d, off, mm, for plates

permanent roads

time n ny roads

Deviation n not from linear size

Slab length and width:

Up to 2.5 m incl. h.

± 10

Over 2.5 to 4.0 m incl.

± 12

St. 4.0 m

± 10

± 15

Slab thickness

The dimensions of the recesses (mon (s)

The size that determines the position of embedded products:

In the plane of the slab

From the plane of the plate

Deviation from straightness

The straightness of the top profile overn slab spines in any section along the entire length or width:

Up to 2.5 m incl.

Over 2.5 to 4.0 m incl.

St. 4.0 m

Deviation from planesn awn

Flatness face overn spine of the slab (when measured from a conventional plane passing through three edgesn no points) with the length of the slab:

Up to 2.5 m incl.

Over 2.5 to 4.0 m incl.

St. 4.0 m

Deviation from perpendicularity

The perpendicularity of the adjacent end faces of the slabs in the section length:

400 mm

100 0 m m

Rejected n e n not from equality diagopour

The difference in the lengths of the diagonals of the front surfaces of the slabs at their largest size (length and width):

Up to 4.0 m incl.

St. 4.0 m

(Modified edition, Amendment No. 1).

2.8.2. (Excluded, From m . № 1).

2.9. Trebova niya to the quality of surfaces and internalcurrent type of slabs

2.9.1 ... Corrugation of the surface of the slab is formed by using corrugated sheet steel as the bottom of the pallet.GOST 8568 with rhombic corrugation. The depth of the reef is at least 1.0 mm.

The corrugated surface of the slab must have a clear corrugation pattern without galling of the groove edges.

The roughness of the working surface of the slabs made with this surface "up" is obtained by treating the surface (after compacting the concrete mixture) with nylon brushes or tarpaulin tape.

2.9.2 ... The dimensions of sinks and local sagging on the working surface of the slab should not exceed:

By diameter or largest size of shells ........................................ 1 5 m m

By the depth of shells and the height of local influx ...................................... 1 0 m m

The dimensions of the shells on the non-working surface and side edges of the slab should not exceeddiameter or maximum size 20 mm.

Okol s concrete ribs (with their total length per 1 m ribs up to 100 mm) should not exceed 10 mm in depth, measured along the working surface of the slab, and 20 mm - along the non-working surface of the slab.

2.9. 1 , 2.9.2.

2.9.3 ... Cracks on the surfaces of the slabs are not allowed, with the exception of surface shrinkage and technological cracks no more than 0,1 mm and a length of no more than 50 mm in an amount of no more than five per 1.5 m 2 plate surface.

3. RULES OF ACCEPTANCE

3 .1 . Acceptance of boards should be carried out in batches in accordance with the requirementsGOST 13015.1 and this standard.

Testing of slabs for strength and crack resistance by loading is carried out before the start of their mass production, when constructive changes are made to them or the technology of slab manufacturing is changed.

3.2 ... Acceptance of slabs in terms of concrete strength (class for compressive strength, tempering and transfer strength), location of reinforcement and tension of prestressing reinforcement, conformity of reinforcement products, strength of welded joints, concrete cover thickness to reinforcement, accuracy of geometric parameters, surface quality should be carried out according to the results of acceptance tests and control.

Acceptance of hexagonal slabs in terms of concrete tensile strength in bending is carried out according to the results of acceptance tests, and rectangular and trapezoidal slabs - according to the results of periodic tests at least once a month.

3.3 ... Acceptance control of concrete strength should be carried out according toGOST 18105.

3.4 ... Acceptance of slabs for frost resistance, waterproofing and water absorptionyu concrete should be carried out according to the results of periodic tests.

3 .1 - 3.4. (Modified edition, Amendment No. 1).

3.5 ... In cases where it is found during the inspection that the tempering strength of the concrete slabs does not meet the requirements specified in cl. , the delivery of slabs to the consumer should not be carried out until the concrete reaches the strength corresponding to the concrete compressive strength class.

3.6 ... When accepting slabs in terms of the accuracy of geometric parameters, the thickness of the concrete cover to the reinforcement and the quality of surfaces, controlled by measurements, selective one-stage control should be used.

4. METHODS OF CONTROL AND TESTING

4 .1. Is torture slab strength and crack resistancebones

4 .1.1 . Testing of slabs for strength and crack resistance should be carried outloading onGOST 8829 taking into account the requirements of this standard.

4 .1.2 ... Testing of slabs by loading is carried out after the concrete reaches the strength corresponding to the class of concrete in terms of compressive strength and grade in terms of tensile bending strength.

It is allowed to use slabs for testing with shells, local sagging and nears concrete, the dimensions of which exceed those allowed by this standard (p.) no more than two times, and other defects that do not affect the strength of the slabs.

4 .1.3 ... Tests of slabs for strength and crack resistance should be carried out according to the scheme shown in fig. , and data table. ...

Plate testing scheme

Heck. 9

Table 4

mm

Plate size

l

and

k

P60.38, P60.35, P6 0 .30, P60.19, P60.18, PB60.18

6000

1200

PBB55.20

5920

1180

PT55

5500

1100

P35.28

3500

P30 .18

3000

P18 .1 8, P18.15

1800

PBB35.20

3920

PT35

3500

PSh 1 3, PShD13, PShP13

2480

PSh12, PShD12, PShP12

2320

The normative act determines the production of road slabs in 9 different forms (4 of which are additional), designed for a vehicle load of N-30 and N-10 (tonnage of vehicles). GOST also contains the basic parameters of road slabs. High-strength slabs made of heavy concrete, with powerful reinforcement, designed for the construction of cathedral pavements of permanent and temporary urban roads in any climatic conditions (up to minus 40 ° C). The standard describes in detail each standard size and shape of a slab, accompanying reinforced concrete slabs of roads with drawings, reference information, reinforcement schemes and installation of mounting loops.

The production standards and parameters of rectangular slabs for urban roads are fixed in GOST 21924.2-84 and GOST 21924.2-84. Reinforcement schemes for road slabs are indicated in the drawings of GOST 21924.1-84. The shape and dimensions of reinforcing and assembly-butt elements are in accordance with GOST 21924.3.

GOST 21924.0-84 prescribes to produce slabs of heavy concrete with a density of 2500 kg / m 3 (compressive strength class B30 and B22.5). The production of a road slab is possible in 2 reinforcement options: a road slab up to 3 m long is made with pre-stressed reinforcement, and a slab with a length of more than 3 m will already be pre-stressed. The working (top) surface of the paving slab should be grooved to improve bonding to the overlaid asphalt.

The concrete grade for frost resistance and water resistance of a rectangular road slab (for temperatures up to minus 40 ° C) for permanent roads - F200 and W4, for temporary roads - F150 and W2. GOST 21924.0-84 admits that the plate can have mounting loops, holes for collet grippers or grooves for loopless mounting, while the hinges do not protrude beyond the working surface of the plate edge.

Technical requirements for the production of road slabs include requirements for shapes, readiness, strength, crack resistance, as well as meeting GOST 13015.0 for the following indicators:

  • in terms of actual concrete strength (at design age, tempering and
  • transmission);
  • to the quality of materials used for the preparation of concrete;
  • to the quality of reinforcement and embedded products and their position in the plate;
  • by grades of reinforcing steel;
  • by steel grades for embedded products and mounting hinges;
  • by the deviation of the thickness of the concrete cover to the reinforcement.

Separately, GOST 21924.0-84 contains tables of permissible geometric deviations of reinforced concrete slabs. Requirements for the acceptance of products at the stage of readiness and delivery to the consumer are detailed in this regulatory act. Transportation and storage of road slabs should be carried out in accordance with the rules of GOST 21924.0-84.

GOST 21924.0-84

INTERSTATE STANDARD

REINFORCED CONCRETE PLATES FOR COVERINGS
CITY ROADS

INTERSTATE STANDARD

Date of introduction 01. 01. 85

This standard applies to prestressed concrete slabs and slabs with non-tensioned reinforcement made of heavy concrete and intended for the construction of assembly pavements of permanent and temporary urban roads for H-30 and H-10 road loads.

Plates are used for roads in areas with a design temperature of the outside air (the average coldest five-day period of the construction area according to SNiP 2.01.01) up to minus 40 ° C inclusive.

Slabs for temporary roads are made without mounting brackets CK1.

In these plates, niches for mounting brackets are not allowed to be installed.

By agreement with the consumer, it is allowed to manufacture plates of types P and PT with grooves for loopless mounting in accordance with Fig. or with holes for collet grippers instead of mounting hinges and niches for them. In this case, in pre-stressed slabs for permanent roads, instead of mounting loops, it is necessary to install CK1 brackets in accordance with Fig. (node \u200b\u200b1). The number of holes for collet grippers and their location is determined based on the technology of manufacturing the plates and their installation.

The working surface of the slabs (the upper surface of the road surface) must have corrugation according to Fig. , and the slabs made with this surface "up" must be rough (p.).

Notes:


Slab sizes, mm

Slab weight (reference), t

Plate thickness h (h 1)

l 1

l 2

l 2 / l 3

b 2 (b 3)

a 6

pre-stressed

with tension-free reinforcement

1P60.38

3750

1400

7,85

1P60.35

3500

1300

7,33

2P60.35

1P60.30

6000

3000

1200

3600

1100

6,28

2P60.30

1P60.19

1870

1150

3,90

1P60.18

1750

1150

3,65

2P60.18

1P35.28

3500

2750

2000

4,08

2P35.28

1H30.18

3000

2000

2,20

2P30.18

1750

1H18.18

1,20

2H18.18

1750

1H18.15

1500

1,03

2H18.15

1PB60.18

6000

1750

1200

3600

1270

4,48

1PBB55.20

5500

2000

3630

1280

4,40

1PBB35.20

3500

2310

3,38

1PT55

5500

1045

3300/

3,35

2PT55

2000/

1155

1PT35

3500

1500

2100/

2,58

2PT35

1PSh13

1,80

1PShD13

2480

2150

180(196)

1240

1,90

1PShP13

180(199)

1,93

1PSh12

1,58

1PShD12

2320

2010

180(195)

1600

1,65

1PShP12

180(197)

1,68

1DPSh13

2480

1070

1240

0,90

1DSHP12

2320

1000

1160

0,78

1PSh13

2150

1235

615(345)

1240

0,90

1PSh12

2010

1155

575(325)

1160

0,78

Note. The slab weight is given for concrete with an average density of 2500 kg / m 3.

Node number by devil.

1P60.38

1P60.35

2P60.35

1P60.30

I and II

2P60.30

1P60.19

1P60.18

2P60.18

1P35.28

2P35.28

1H30.18

2P30.18

1H18.18

2H18.18

1H18.15

2H18.15

1PB60.18

I, II and IV

1PBB55.20

I and IV

1PBB35.20

slabs with non-tensioned reinforcement - in GOST 21924.2.

The hinges should not protrude beyond the working surface of the slab edge.

For lifting and installing loopless plates, special gripping devices or collet grippers should be used, the design of which is adopted by the manufacturer in agreement with the consumer and Gosgortekhnadzor.

The brand of the slab consists of alphanumeric groups separated by a hyphen.

for rectangular slabs - length and width;

for trapezoidal plates - length;

for hexagonal slabs, the diagonal.

In the second group, the value of the load for which the plate is designed (p.) Is given.

For prestressed plates in the second group of brands, the class of prestressing reinforcing steel is also given.

The brand of plates made with grooves for loopless mounting or with holes for collet gripping (instead of mounting hinges) is supplemented with the letter B.

Example of a symbol (brand)slabs for permanent roads (type 1), rectangular, 6000 long and 1750 mm wide, designed for a car weighing 30 tons, with prestressing reinforcement made of reinforcing steel of class A-V:

in terms of actual concrete strength (at design age, release and transfer);

to the quality of materials used for the preparation of concrete;

to the quality of reinforcement and embedded products and their position in the plate;

by grades of reinforcing steel;

by steel grades for embedded products and mounting hinges;

by the deviation of the thickness of the concrete cover to the reinforcement.

Concrete must meet the requirements of GOST 26633.

(Modified edition, Amendment No. 1).

thermomechanically and thermally hardened reinforcing steel of classes At-V, At-IV, AT-IVC and At-IIIC according to GOST 10884;

reinforcing wire of class Вр-I - GOST 6727.

(Modified edition, Amendment No. 1).

Geometric parameter and its nominal value

Prev off, mm, for plates

permanent roads

temporary roads

Deviation from

Slab length and width:

linear size

up to 2.5 m incl.

± 6

± 10

st. 2.5 to 4.0 m incl.

± 8

± 12

st. 4.0 m

± 10

± 15

Slab thickness

± 4

± 6

Dimensions of grooves (assembly and butt elements)

± 3

± 5

The size that determines the position of embedded products:

in the plane of the slab

from the plane of the plate

Deviation from straightness

The straightness of the profile of the upper surface of the slab in any section along the entire length or width:

up to 2.5 m incl.

st. 2.5 to 4.0 m incl.

st. 4.0 m

Deviation from flatness

The flatness of the front surface of the slab (when measured from a conventional plane passing through three extreme points) with the length of the slab:

up to 2.5 m incl.

st. 2.5 to 4.0 m incl.

st. 4.0 m

Deviation from perpendicularity

The perpendicularity of the adjacent end faces of the slabs in the section length:

400 mm

1000 mm

Deviation from equality of diagonals

The difference in the lengths of the diagonals of the front surfaces of the slabs at their largest size (length and width)

up to 4.0 m incl.

st. 4.0 m

(Modified edition, Amendment No. 1).

3.4 ... Acceptance of slabs for frost resistance, water resistance and water absorption of concrete should be carried out according to the results of periodic tests.

3.1 -3.4. (Modified edition, Amendment No. 1).

3.5 ... In cases where it is established during verification that the tempering strength of concrete slabs does not meet the requirements given in clause, the supply of slabs to the consumer should not be made until the concrete reaches the strength corresponding to the concrete class of compressive strength.

3.6 ... When accepting slabs in terms of accuracy of geometric parameters, thickness of the concrete cover to reinforcement and quality of surfaces controlled by measurements, selective one-stage control should be used.

... CONTROL AND TEST METHODS

4.1. Testing of slabs for strength and crack resistance

4.1.1 ... Testing of plates for strength and crack resistance should be carried out by loading in accordance with GOST 8829, taking into account the requirements of this standard.

GOST 21924.0-84

INTERSTATE STANDARDS

REINFORCED CONCRETE PLATES FOR URBAN ROADS

IPK PUBLISHING STANDARDS

INTERSTATE STANDARD

Date of introduction 01.01.85

This standard applies to reinforced concrete prestressed slabs and slabs with non-tensioned reinforcement, made of heavy concrete and intended for the installation of assembly pavements of permanent and temporary urban roads under the H-30 and H-10 automobile load.

Plates are used for roads in areas with a design temperature of the outside air (the average coldest five days of the construction area according to SNiP 2.01.01) up to minus 40 ° C incl.

When using boards in climatic subarea IVA, additional requirements must be taken into account SNiP 2.03.01 to structures intended for operation in the area.

It is allowed to use these plates for roads in areas with a design ambient temperature below minus 40 ° C, subject to the requirements SNiP 2.03.01 to structures intended for use in these conditions.

The standard does not apply to reinforced concrete slabs for internal highways of industrial enterprises, for on-farm highways along SNiP 2.05.07 as well as reusable slabs for temporary roads on construction sites.

1. TYPES, BASIC PARAMETERS AND DIMENSIONS

Table 1

Dimensions, slabs, mm

Slab mass (reference), t

Slab thickness h (h1)

l1

l2

b1

b2 (b3)

a6

pre-stressed

with tension-free reinforcement

l2 / l3

Note. The slab weights are given for concrete with an average density of 2500 kg / m3.

table 2

h

h/2

and

b

from

R

(Modified edition, Amendment No. 1).

Slabs for temporary roads are made without mounting brackets CK1.

It is allowed not to arrange niches for mounting brackets in these plates.

By agreement with the consumer, it is allowed to manufacture plates of types P and PT with grooves for loopless mounting in accordance with Fig. or with holes for collet gripping instead of mounting hinges and device niches for them. At the same time, in prestressed slabs for permanent roads, instead of mounting loops, it is necessary to install CK1 brackets in accordance with Fig. (node \u200b\u200b1). The number of holes for collet grippers and their location is determined based on the technology of manufacturing the plates and their installation.

The working surface of the slabs (the upper surface of the road surface) must have a corrugation according to Fig. , and the slabs made with this surface "up" must be rough (p.).

Notes:

1. It is allowed to manufacture slabs with a chamfer of no more than 10 mm on the front surface of the slab.

2. It is allowed to manufacture slabs with technological bevels in the places where mounting loops and brackets are installed no more than 5 mm, as well as with technological niches under the CK1 brackets 20 mm deep.

3. Inventory slabs for temporary roads are allowed to be made with technological bevels not exceeding 8 mm.

4. It is allowed to manufacture slabs on operating equipment in a general form different from that indicated in the drawing. - while maintaining the overall dimensions of the slab and observing all other requirements established by this standard.

5. For loopless slabs (Fig.), Changes in the shape of the slabs associated with the technology of their manufacture (presence and dimensions of chamfers, radii of curvature, etc.) are allowed.

6. For slabs with non-tensioning reinforcement, vertical arrangement of mounting loops is allowed.

7. It is allowed to displace the mounting hinges within the niches from the middle of the slab along its edge to the position of the mirror-replaceable hinge bindings (dimensions andand b) damn it. ...

Slabs with tension-free reinforcement - in GOST 21924.2.

1.5. Plates are made with mounting loops and holes for a collet grip (Fig. -) or grooves for loopless mounting (Fig.).

The hinges should not protrude beyond the working surface of the slab edge.

For lifting and installing loopless plates, special gripping devices or collet grippers should be used, the design of which is adopted by the manufacturer in agreement with the consumer and Gosgortekhnadzor.

A slab brand consists of alphanumeric groups separated by a hyphen. The first group contains the designation of the type of slab (p.) And its nominal dimensions in decimeters (with values \u200b\u200brounded to an integer):

For rectangular slabs - length and width;

For trapezoidal plates - length;

For hexagonal slabs, the diagonal.

In the second group, the value of the load for which the plate is designed (p.) Is given.

For prestressed plates in the second group of brands, the class of prestressing reinforcing steel is also given.

The brand of plates manufactured with grooves for loopless mounting or with holes for collet gripping (instead of mounting hinges) is supplemented with the letter B.

An example of a conventional designation (brand) of a slab for permanent roads (type 1), rectangular, 6000 mm long and 1750 mm wide, designed for a car weighing 30 tons, with prestressing reinforcement made of reinforcing steel of class A - V:

1 P60.18-30AV

The same, trapezoidal, 5500 mm long, designed for a car weighing 30 tons, with prestressing reinforcement made of reinforcing steel of class A - IV:

1 PT55-30AV

The same, hexagonal with a side of 1160 mm, designed for a car weighing 30 tons, with non-tensioned reinforcement:

1 PSh12-30

The same, slabs for temporary roads (type 2), rectangular, 3000 mm long and 1750 mm wide, designed for a car weighing 10 tons, with tension-free reinforcement:

2 P30.18-10

1.5, 1.6. (Modified edition, Amendment No. 1).

2. TECHNICAL REQUIREMENTS

2.2. Plates are to be manufactured in molds that ensure compliance with the quality and accuracy requirements for the production of plates established by this standard.

2.3. Plates must be manufactured in accordance with the requirements of this standard.

According to the indicators of the actual strength of concrete (at the design age, tempering and transfer);

The quality of the materials used for the preparation of concrete;

To the quality of reinforcement and embedded products and their position in the slab;

By grades of reinforcing steel;

By steel grades for embedded products and mounting hinges;

By the deviation of the thickness of the concrete cover to the reinforcement.

(Modified edition, Amendment No. 1).

Concrete must meet the requirements GOST 26633.

(Modified edition, Amendment No. 1).

Thermo-mechanically and thermally hardened reinforcing steel of the classes At - V, At - IV, At - IVC and At - ILC - GOST 10884 ;

Reinforcing wire of class Вр-I - GOST 6727.

(Modified edition, Amendment No. 1).

2.8. Requirements for the accuracy of making slabs

2.8.1. The values \u200b\u200bof the actual deviations of the geometric parameters should not exceed the limiting values \u200b\u200bindicated in table. ...

Table 3

3.4. Acceptance of slabs for frost resistance, water resistance and water absorption of concrete should be carried out according to the results of periodic tests.

3.1 - 3.4. (Modified edition, Amendment No. 1).

3.5. In cases where it is established during verification that the tempering strength of concrete slabs does not meet the requirements given in clause, the supply of slabs to the consumer should not be made until the concrete reaches the strength corresponding to the concrete class of compressive strength.

3.6. When accepting slabs in terms of the accuracy of geometric parameters, the thickness of the concrete cover to the reinforcement and the quality of surfaces, controlled by measurements, selective one-stage control should be used.

4. METHODS OF CONTROL AND TESTING

4.1. Testing of slabs for strength and crack resistance

Plate testing scheme

Table 4

l

P60.38, P60.35, P60.30, P60.19, P60.18, PB60.18

R18.18, R18.15

PSh13, PShD13, PShP13

PSh12, PShD12, PShP12

4.1.5. The width of the crack opening is measured in the places of its greatest opening using a reference microscope of the MPB-2 type with a division value of 0.05 mm and a set of probes according to NTD.

It is allowed to determine the actual strength of concrete slabs using the ultrasonic method according to GOST 17624 or mechanical devices according to GOST 22690 , as well as other methods provided by the standards for concrete test methods.

4.10. The methods of control and testing of the raw materials used for the manufacture of boards must comply with the established state standards or technical specifications for these materials.

11. Dimensions, deviations from straightness and flatness, the thickness of the protective layer, the position of the mounting and butt elements, the quality of concrete surfaces and the appearance of the slabs should be checked using the methods established