Press for packaging chips. Press for briquetting of colored and metal chips

one . Schroeder is designed for grinding twisted, long, confused metal chips, reducing its volume and preparation for further processing in briquetting presses. The briquette density depends on the quality of chips.

2. Conveyor (optional) - provides automatic shavings in the loading window of the press, reduces the amount of manual labor and improves performance. The height of the conveyor is 1650 mm. Length 4000 mm. Power 1 kW.

3. The bunker (optional) is designed for accumulation and uniform chip supply in the press. WITH number of manual labor and improves productivity.

4. The press provides pressing (briquetting) of metal chips into high-density cylindrical briquettes for further transportation or melting.

Vertical Briquette Press

Model		SBJ-150.	SBJ-250	SBJ-315.	SBJ-360.	SBJ-500	SBJ-630.
Pressing force, KN		1500	2500	3150	3600	5000	6300
Shavings: aluminum	Briquette diameter, mm	Φ80-Φ100.	Φ80-Φ100.	Φ90-Φ120.	Φ90-Φ130	Φ90-Φ160	Φ130-Φ180
	Briquette weight, kg	0,8 ~ 1,3	1,2 ~ 2,0	1,5 ~ 2,3	1,7 ~ 2,7	2,2 ~ 3,5	2,9 ~ 4,7
	Exit to shift 8h, tons	1,1 ~ 1,8	2,4 ~ 3,8	2,5 ~ 3,9	2,8 ~ 4,5	3,7 ~ 5,9	5,6 ~ 9
	Briquette density, kg / m3	≥2000	≥2200	≥2200	≥2200	≥2200	≥2300
Shavings: with tal / cast iron	Briquette diameter, mm	Φ80-Φ100.	Φ80-Φ100.	Φ90-Φ110	Φ90-Φ110	Φ90-Φ120.	Φ120-Φ160
	Briquette weight, kg	1,5 ~ 2,3	1,6 ~ 2,4	2,1 ~ 3,1	2,6 ~ 3,9	3,7 ~ 5,5	6,8 ~ 10,1
	Exit to shift 8h, tons	2,5 ~ 3,8	3,9 ~ 5,9	5,0 ~ 7,6	6,2 ~ 9,3	7,9 ~ 11,9	14,6 ~ 17,6
	Briquette density, kg / m3	≥5000	≥5300	≥5500	≥5500	≥5500	≥5600
Shavings: copper / Latvian	Briquette diameter, mm	Φ80-Φ100.	Φ80-Φ100.	Φ90-Φ110	Φ90-Φ110	Φ90-Φ120.	Φ120-Φ160
	Briquette weight, kg	0,8 ~ 1,3	2,6 ~ 3,4	3,2 ~ 4,3	3,2 ~ 4,3	4,6 ~ 6,1	8,4 ~ 11,3
	Exit to shift 8h, tons	3,3 ~ 4,4	6,1 ~ 8,2	7,7 ~ 10,2	7,7 ~ 10,2	10 ~ 13,3	18,2 ~ 21,3
	Briquette density, kg / m3	≥6100	≥6500	≥6800	≥6800	≥6800	≥7000
Dimensions of cars	Length, mm.	2100	2400	3100	3200	3300	3400
	Width, mm.	1400	2100	2900	3000	3000	3100
	Height, mm.	2000	3100	3200	3200	3600	4000
Machine weight, tons
Power consumption, kW			18.5
Price at factory *, USD		14375	16963	21204	25875	35938	55000

Principle of operation:

A metal chips intended for pressing the press is loaded, when working in continuous mode, it is necessary to press the button for lowering the stamp, the main hydraulic cylinder is lowered at high speed, then the material is slowly under high pressure (150-630 tons). When a certain pressure is reached, the material turns into a dense cylindrical briquette, after which the pressure of the main cylinder is weakening, the ejector hydraulic cylinder opens the mold chamber, the main cylinder continues forward and pushes the briquette down, after which it returns to its original position, the ejector hydraulic cylinder moves forward, pushes The finished briquette and tightly closes the mold chamber. A new portion of the material comes to the mold chamber, the main cylinder is again lowered and presses the material, and thus continuous operation of the machine continues.

Video - vertical type press

Horizontal Briquette Press

Press briquetting hydraulic horizontal type is used to briquetting metal chips, sawdust, scale and other small metal waste into compact briquettes cold pressing method.

The press has a monolithic steel case, which eliminates the gap of the weld and ensures the durability of the structure.

The use of the cooling system allows continuous production of 24 hours a day.

The main advantages of the horizontal type press is high performance and the ability to process twisted chips up to 80 mm long without prior grinding.

Model	WBJ-DB20.	WBJ-DB30.	WBJ-DB50	WBJ-630.	WBJ-1000
Pressing force, KN (tons)	2000 (204)	3600 (367)	5000 (510)	6300 (643)	10000 (1200)
power, kWt	18.5
Cycle time, sec
Energy consumption	200 ~ 680V / 3F / 50Hz
Defense level	IP54.
Control system	PLC Automatic Control
Material	Aluminum chips			Style chips / cast iron
Briquette size, mm	60*40*(50~70)	Φ75 * (40 ~ 85)	Φ180 * (80 ~ 120)	Φ180 * (80 ~ 150)	Φ280 * (150 ~ 240)
Briquette weight, kg	0.29~0.35	0.6~0.95	4.5~6.7	9.5~15.6	38~60
Performance,kg / ch			Video - horizontal type press QUALITY CONTROL Design and production equipment correspondsyu t International quality standards ISO9001: 2008, GB / T 19001-2008. All products are passedtesting before shipping. A photo report is provided. It is possible to purchase equipment through a leasing company of our partner Leasing 24 on favorable terms.

The hydraulic presses of the PVT series are designed to press metal waste. These models for metal presses have sufficient strength to press metal chips, aluminum and tin cans, metal trimming. Also, on the presses, you can press such waste as, waste paper, plastic, polyethylene, and so on. The resulting briquette retains rigidity and does not disintegrate with long-term storage and transportation.

On the press, the door locks are strengthened, the doors themselves, as well as the press case. In production, a metal profile tube is used. These improved stiffness characteristics allow the Metal Presses of the PVT series not to deform even during long and intensive work, which significantly extends the service life of the press.

In the manufacture of presses, imported components of Italy and Bulgaria are used. The press possess high quality, increased strength and reliability than imported presses have always been famous, but at the same time they have a much more attractive price.

Application

• Metalworking production;
• Production of metal dishes and packaging;
• Reception items.

Pressed materials

• Metal chips after working on metal cutting machines;
• Aluminum and tin cans;
• Plastic.

Benefits

• A decrease in waste at 3-5 times;
• Small dimensions;
• Effort pressing 15 TCs;
• Strengthened hard characteristics.

Additional options

Oil Hydraulic NMGS is necessary to start the press to work. Hydraulic oil can significantly expand the geographical area of \u200b\u200breliable operation of the machines. Required replacement 1 time in 12 months.

The strapping material is presented in two types. The first is a soft polyester tape PAL, which can be simply tied up in a node. The second, it is a dense polypropylene PPL tape, requiring briquettes to use buckles.

The hydraulic unloading of the briquette allows you to make a recess of a briquette from a pressing chamber without using the rear door and chain. This feature is also convenient to those organizations that have limited space, the back of the press can be put right at the wall. With this system also increases the service life of the press.

But the small volume (bulk density) of raw materials and the inconvenience of its loading into the boot chamber, at one time led to the development and manufacture of a special variety of lacker processing equipment - briquetting presses. Now the use of briquette presses has become more distributed in the woodworking industry, as well as when processing plastics (polypropylene).

Currently, the use of briquette presses in lining is inappropriate, because All types of pressing and package with ease performs a package press!

Press for Packing Chips - Packing Press

Construction and principle of operation

Briquette press It is a kind of hydraulic pressing equipment whose goal is to obtain steel and cast-iron briquettes, as well as chips of their various non-ferrous metals. In this case, the mechanical characteristics of the chips do not have.

The feature of briquetting technology is the possibility of obtaining a briquette of a significantly higher density, which reaches 90 ... 95% of the density of the original metal. This allows enterprises of the system of merchandise to offer metallurgical production - consumers of this product, scrap at a higher price. At the same time, the need for transportation for transportation is also reduced.

Scheme of briquette press

Briquetting presses are available with the horizontal and vertical layout of the working components, while the drive of the equipment is extremely hydraulic, which is explained by the need to maintain the constant briquetting effort that does not depend on the progress of the presses.

Press for briquetting chips Consists of the following nodes:

• Lower cross;

• Upper cross;

• Strength columns;

• Rotary desktop;

• Auxiliary column;

• Power pumping drive;

• Working cylinder;

• Pipelines;

• Boot device;

Compact briquetting press

The working area of \u200b\u200bsuch a press in the plan is a rhombus, in the corners of which are three power and auxiliary column. The auxiliary column, compared with the power, has a slightly reduced diameter. Both accesses of the briquetting press are the cast boxed sections of the plate with a high spatial rigidity. With the vertical layout of the equipment under consideration, the working cylinders are placed in the lower cross, and with a horizontal - to the one that adjoins the pump drive node.

In order to increase the rigidity of the press, the supply of equipment is usually carried out assembly. The process itself is fully automated, and the loading of the working positions is performed using a special vibration feeder.

Loading chips, which is subject to briquetting, in vertical briquetting presses are made on the turntable, in which there are six nests. Pressing is performed in the central of them, which is located in the geometric center of the rhombus, between the power columns. The rest of the sockets serve to download the next batch of compactable chips and extract ready-made briquettes. In the presses of horizontal execution, the loading of the nest is performed using powerful electromagnets. Such structures are much less likely, since they are unsuitable for briquetting chips from non-magnetic metals and alloys.

Briquetting presses are equipped with an individual drive. For the best organization of chip processing work, it is advisable to create separate sections for its briquetting. In such sites, the means of mechanizing the supply of shavings and removing finished briquettes, with the use of ribbon conveyors, are equipped.

It is worth adding that the briquetting press can be useful only in production, where metalworking is happening and a lot of chips are formed at the output. In this case, a briquette press will be useful to reduce the storage seat. Because For a small volume of chips, no metrolree will go, and the press will allow economically stored and sapping chips. Based on the reception of scrap metal with all packaging tasks, the packaging press easily copes.

Organization of the briquetting process

A characteristic feature of the work of briquetting equipment is the need for two-way attachment of the workforce, since otherwise the density of briquettes is heterogeneous.

Video - Metal Chips Briquetting

The quality of briquetted chips deteriorates sharply if it is not cleared of technological lubricating liquids used in the operation of metal-cutting machines before recycling. In addition, extraneous particles and dirt can be in the chips. Such briquettes are considered defective. For the quality of the briquetting process, the homogeneity of the initial raw material is important. Therefore, the chips is pre-sorted by metal marks (this is especially important in briquetting of waste of high carbon steels).

Briquetting presses for metal chip processing Classified according to the following parameters:

• Upon nominal effort at the end of the upper progress (either anterior - for horizontal vending machines) across: the presss with a range of effort from 2500 to 12,500 kN are produced);

• On the greatest size of the finished briquette;

• By weight of the briquette;

• On briquetting performance.

The following requirements are presented to the source material:

• The chips must be previously fragmented on fragments (especially for steel chips). It is limited to the length of the turns and the cross-sectional area.

• The chips from high-strength steels is ignited before recycling.

Since briquetting presses most often work in continuous mode, the equipment of the working hydraulic fluid is often included in the equipment package.

Why should I order press for metal chips from us?

In modern Russia, probably did not remain, institutions, organizations that did not try to solve the problem of accommodating solid household waste.

Enterprise of outdoor advertising LLC "Sigma" has long tried to solve the problem of collecting garbage in his warehouse. The accumulations of recycling prevented the work of the enterprise, they created discomfort, had a negative effect on the observance of sanitary requirements in production, warehouses occupied. It was necessary to direct significant funds on the removal of garbage, the garbage trucks actually went half empty.

Everything changed when PressMax ™ 425 Metal Chips Press was acquired. The costs of garbage collection decreased 10 times!
Also cleared the area in stock and in the utility premises, the magnifier the efficiency of the company.

Our company has been developing equipment for various types of recycling paper, PVC plastic for more than 10 years.

Pressmax ™ metal chip press is a high level of quality, structural strength, efficiency and ease of use.

Briquetting presses, hydraulic packet for waste paper, scrap metal and other PRESSMAX ™, as well as sorting lines - it is always an individual design based on imported hydraulics, reliability and simplicity to use. Warranty and post-warranty service.

Pressmax ™ Metal Chips Press is European quality, construction strength, technological and modern solutions, convenience and easy operation

Pressmax ™ metal chips press pressed garbage 5-12 times! Pressmax ™ equipment is universally in use - raw materials can be any household trash from metal to waste paper, plastic, glass, cans, bottles and many other things.

Pressmax LLC offers a large selection of presses for metal chips, presses for scrap metal, waste paper, pet, paper, plastic, for all materials! We produce a press for metal chips of different models. Briquette depending on the size of the press and the type of recycling weighs from 50 to 670 kg.

The use of a metal chip press allows you to solve a number of tasks:

1. Reduce areas that accumulated MSW.

2. Reduce the number of transport flights to the TWW polygons.

3. Reduce the corresponding transport costs.

Pressmax is the main developer of presses for metal chips for PET, bottles, metal and other recycling. The company won recognition and firmly ranked its place in the Russian market and CIS countries. With us you can purchase a press for metal chips of a variety of different dimensions from small - with an increase in pressing 5 tons and a weight of bale from 40 kg. Large professional presses with a pressing force of 50 tons and pile weights up to 500 kg.

For shops, shopping centers and small enterprises Most of the press for metal chips and other waste models are suitable Max™ 505-515. They do not occupy a lot of space, and the piles are easy to move on the trolley that you can also order from us. The press for metal chips can also be used on warehouse terminals, in stores, industries with a small amount of waste. Compressed piles can also be sold and sent to disposal

Pressmax ™ metal chip press is excellent quality, only European components, convenient delivery throughout Russia

Press for metal chips with an effort of pressing from 20 to 50 tons (PressMax 520 - 550) use organizations engaged in waste collection, industrial enterprises and warehouse terminals with an impressive volume of waste. Press for metal chips is easy to use, to control it requires one employee without any additional skills. All our products meet the safety requirements - the design of the equipment will not allow foreign subjects to penetrate into the workspace.

An impressive and not very Moscow companies annually include an article on waste disposal in their budget, and often machines go half empty due to a small waste density. However, after compressing waste, the cost of transportation is reduced several times! Recycling MSW as a separate type of business can also be very profitable economically - in the West, and now more and more and in Russia compressed paper, PET, and scrap metal willingly buy industrial companies and enterprises involved in collecting waste

In addition to the environmental value of an enterprise for the sorting and disposal of solid household waste, equipped with a metal chip press creates a useful recycling for industry. Enterprises of the pulp and paper industry, for example, produce school notebooks, various containers, toilet paper, print paper and many other goods. Waste disposal with a press for metal chips as separate activities also provides additional jobs and, accordingly, budget revenues

Press for metal chips in this regard is acquiring a special importance. - It is an indispensable link in the chain of primary waste sorting.

Press for metal chips Vertical and horizontal presses are practiced to press cardboard used containers and packaging, cardboard boxes, waste paper, printing waste.

The company mpmax produces and supplies a press for metal chips - based on hydraulic brand pumps "MARZOCCHI" and "Vivoil"filtering elements "MPSPAFILTRI"as well as distributors "BadestNost".

All our metal pins meet high European quality standards., have a solid and long-term design, while the price of our products are lower than European analogs several times, which allows the Press Metal Press Press Max™ Including in the European Union countries. The cost of the press for metal chips depends on its dimensions - size, models, other parameters. Price on the press for metal chips, as well as other Press equipment Max™ You can find out through the feedback form on our website or by making the call to our specialist

Specifications

Specifications	Units	CTA1
Capacity:
aluminum	kg / ch	70/80
steel	kg / ch	200/250
Briquettes:
diameter	mM.	60
maximum height	mM.	80
Performance	pc / Ch	150
Pressure	kg / cm²	3700
Oil bak	l.	250
Power	kw	15
Dimensions (DHSHV)	mM.	2500x1400x1700.
Weight	kg	1500
Certificates	-	EU, RF

Comparison of models

Model	46	70	CTA0.	CTA1	CTA2.	CTA3.
Power, kWt)	4	4	4	15	22	30
Dimensions (mm)	1100x1300x1400.	1100x1300x1400.	1100x1000x1300	2500x1400x1700.	3000x2500x2000	3000x2500x2000
Mass (kg)	350	350	200	1500	2000	2500
Performance (pcs / h)	depends on the type of material	depends on the type of material	depends on the type of material	150	140	140
Warranty (g)	2	2	2	2	2	2

Video

Briquetting press for metal chips CTA1 series

Thanks to fluctuations in raw materials and ever-growing demand for them in developing countries, production centers are paying more attention to the restoration and processing of raw materials. Ecological policies developed by governments of different countries, regardless of whether they follow EU directives, pushes companies to an increase in investment in equipment intended for processing purposes, creating a new international concept of savings and reduction of labor costs. For example, in the field of mechanical processing, utilization of waste scrap metal coming from CNC machines is an aspect that creates certain difficulties. Metal chips, aluminum, brass, steel or other alloys, must be disposed of in compliance with certain laws or simply economic requirements. Focusing on these aspects, Netmus offers pressing systems that allow metal briquettes using hydraulic technologies for pressing scrap metal inside a small chamber.

Advantages of using the CTA series metal chips:

Increase the cost of waste. Briquettes can be sold to utilization or foundry at a much higher price than a simple scrap, since pressing allows you to get rid of most of the liquids inside the waste.
Reducing the cost of transportation: due to the smaller volume, the cost of transporting briquettes is reduced.

The automatic pressing system can dry and reduce the volume of scrap and metal fragments up to 80% of the space occupied, and it consists of the following components:

Conveyor belt (on request): with properly sizes in accordance with the client space, with a power gearbox capable of moving the waste to the loading hole of the press.
Motorized shredder (commissioned) with knives: Easily replaceable knives for grinding chips and ensure suitable size.
Pressing chamber with a double hydraulic piston for the production of briquettes.
One tank for liquids with a discharge pump.
The hydraulics control unit complete with the control panel, oil tank and high pressure pump.

The technological cycle is fully automated and very simple; The conveyor belt moves the chips into the chopper (if necessary), where it is crushed to samples suitable for pressing. Two pistons are activated by the hydraulic circuit and are properly synchronized, they press the metal inside the cylindrical chamber made of special high-strength steel, the cycle is completed by the removal of the briquette.

The CTA press is capable of producing up to 150 pieces per hour, performance can be different depending on the model. The resulting briquettes have diameters 60 - 120 mm and a maximum height of 80 mm. The maximum hydraulic pressure exceeds 3,700 kg / cm2. In addition, the acquisition of this equipment is a profitable type of investment capable of paying off in a very short time.
Briquetting press for metal chips CTA1 series
Thanks to fluctuations in raw materials and ever-growing demand for them in developing countries, production centers are paying more attention to the restoration and processing of raw materials. Ecological policies developed by governments of different countries, regardless of whether they follow EU directives, pushes companies to an increase in investment in equipment intended for processing purposes, creating a new international concept of savings and reduction of labor costs. For example, in the field of mechanical processing, utilization of waste scrap metal coming from CNC machines is an aspect that creates certain difficulties. Metal chips, aluminum, brass, steel or other alloys, must be disposed of in compliance with certain laws or simply economic requirements. Focusing on these aspects, Netmus offers pressing systems that allow metal briquettes using hydraulic technologies for pressing scrap metal inside a small chamber.

Specifications	Units	CTA1
Capacity:
aluminum	kg / ch	70/80
steel	kg / ch	200/250
Briquettes:
diameter	mM.	60
maximum height	mM.	80
Performance	pc / Ch	150
Pressure	kg / cm²	3700
Oil bak	l.	250
Power	kw	15
Dimensions (DHSHV)	mM.	2500x1400x1700.
Weight	kg	1500
Certificates	-	EU, RF