We bring to your attention a typical example of a job description for a mechanic for the repair of technological installations of the 4th category, a sample of 2019. A person with education or special training and work experience can be appointed to this position. Do not forget that each instruction of a mechanic for the repair of technological installations of the 4th category is issued on hand against receipt.
It presents typical information about the knowledge that a mechanic for the repair of technological installations of the 4th category should have. About duties, rights and responsibilities.
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1. General Provisions
1. A mechanic for the repair of technological installations of the 4th category belongs to the category of workers.
2. A person with ______ (education, special training) and ________ years of work experience in this position is accepted as a mechanic for the repair of technological installations of the 4th category.
3. A mechanic for the repair of technological installations of the 4th category is hired and dismissed by ________ (by whom, position)
4. A mechanic for the repair of technological installations of the 4th category must know:
a) special (professional) knowledge of the position:
- purpose, arrangement of complex equipment;
- technical conditions for repair, testing, adjustment and delivery of repaired equipment;
— basics of scheduled preventive maintenance;
- a system of tolerances and fits, qualifications and roughness parameters;
- methods of marking and processing simple various parts;
- the device of load-lifting mechanisms and the rules for using them;
- the basics of rigging;
- rules for checking repaired and assembled units and devices.
- qualification requirements for this position of a lower rank.
b) general knowledge of the employee of the organization:
— rules on labor protection, industrial sanitation and fire safety;
- rules for the use of personal protective equipment;
- requirements for the quality of work (services) performed, for the rational organization of labor in the workplace;
- range and marking of materials used, consumption rates of fuels and lubricants;
- rules for the movement and warehousing of goods;
- types of marriage and ways to prevent and eliminate it;
5. In his activities, a mechanic for the repair of technological installations of the 4th category is guided by:
- the legislation of the Russian Federation,
- Charter (regulations) of the organization,
- this job description,
- The internal labor regulations of the organization.
6. Locksmith for the repair of technological installations of the 4th category reports directly to: ________ (position)
2. Job responsibilities of a locksmith for the repair of technological installations of the 4th category
Locksmith for the repair of technological installations of the 4th category:
a) Special (professional) duties:
1. Dismantling, repair, assembly of complex installations, machines, devices, pipelines and fittings using lifting mechanisms.
2. Locksmith processing of parts according to 7 - 10 qualifications (2 - 3 accuracy classes).
3. Removal and installation of working and control safety valves from capacitive equipment.
4. Testing, adjustment and delivery of equipment after repair.
5. Manufacture of complex fixtures for assembly and installation of repair equipment.
6. Compilation of defective repair reports.
7. Responsibilities of the official for this position of a lower (s) category (s).
Work examples:
1. Air coolers - disassembly of the gearbox.
2. Column type devices - repair, assembly of internal devices, removal and installation of covers, heads.
3. Heat exchangers - assembly.
4. Granulators, crystallizers, mixers, filters - disassembly, repair, assembly.
5. Piston compressors - disassembly, repair and assembly of cylinders, crankshaft, crosshead assembly, valves, pistons.
6. Centrifugal compressors - disassembly of the rotor, repair of bearings and gear couplings.
7. Centrifugal, double-casing and multi-stage pumps with more than four impellers - disassembly.
8. Tubular furnaces - replacement of pipes, twins.
9. Reactors - replacement of the lantern, removal of heads, removal and installation of the zone thermocouple pocket, assembly of the seal assembly and coupling connections.
10. Reducers - repair, assembly, adjustment.
b) General duties of an employee of the organization:
— Compliance with the Internal Labor Regulations and other local regulations of the organization, internal rules and norms of labor protection, safety, industrial sanitation and fire protection.
– Fulfillment, within the framework of the employment contract, of the orders of the employees to whom it was repaired in accordance with this instruction.
– Performing work on the acceptance and delivery of shifts, cleaning and washing, disinfection of serviced equipment and communications, cleaning the workplace, fixtures, tools, as well as keeping them in good condition.
- Maintaining established technical documentation.
3. Rights of a locksmith for the repair of technological installations of the 4th category
The mechanic for the repair of technological installations of the 4th category has the right to:
1. Submit proposals for management consideration:
- to improve the work related to the duties provided for in this instruction,
- on the promotion of distinguished employees subordinate to him,
— on bringing to material and disciplinary responsibility employees who violated production and labor discipline.
2. Request from structural divisions and employees of the organization the information necessary for him to perform his duties.
3. Get acquainted with the documents that define his rights and obligations in his position, the criteria for assessing the quality of performance of official duties.
4. Get acquainted with the draft decisions of the management concerning its activities.
5. Require management to provide assistance, including the provision of organizational and technical conditions and the execution of established documents necessary for the performance of official duties.
6. Other rights established by the current labor legislation.
4. Responsibility of a locksmith for the repair of technological installations of the 4th category
The mechanic for the repair of technological installations of the 4th category is responsible in the following cases:
1. For improper performance or non-performance of their official duties provided for by this job description - within the limits established by the labor legislation of the Russian Federation.
2. For offenses committed in the course of their activities - within the limits established by the current administrative, criminal and civil legislation of the Russian Federation.
3. For causing material damage to the organization - within the limits established by the current legislation of the Russian Federation.
Job description for a mechanic for the repair of technological installations of the 4th category - a sample of 2019. The duties of a mechanic for the repair of technological installations of the 4th category, the rights of a mechanic for the repair of technological installations of the 4th category, the responsibility of a mechanic for the repair of technological installations of the 4th category.
Information on the device, purpose, as well as the principle by which individual devices and components, units and equipment intended for repair work operate. Under what conditions it is necessary to service technological installations. What basic techniques should be followed in the implementation of locksmith activities. Have a general knowledge of welding and soldering. According to what rules are tested pipelines that differ in small diameters. A mechanic for the repair of technological installations must have basic concepts regarding tolerances, landings, qualifications, according to what principles the accuracy and frequency of processing are classified. Have an idea about everything related to fixtures, tools, as well as their purpose and operating rules. What are the rules for marking pipes? Rules to be followed when using oils, greases and detergents. Master the basic elements related to drawing. Mandatory compliance with the production, job description, as well as the rules that relate to the internal labor regulations. Have basic knowledge of economics, economic state policy, features of the current stage of development, development prospects, which production plan the enterprise, workshop, team adheres to. What modern methods should be followed to organize your work and workplace. Know the necessary list of safety requirements, including industrial sanitation, as well as fire safety.
The scope of duties of a mechanic for the repair of technological installations of the third category includes:
Measures for disassembly, repair, assembly, as well as testing of everything that relates to simple components and machine mechanisms, this applies to apparatus, pipelines and fittings. The above specialist must repair everything related to simple installations, units and machines, he must carry out repair work that is equated to an average and advanced level of complexity. The repair activities of a locksmith for the repair of technological installations of the third category are led by a locksmith who has a higher qualification. Also, the duties include work on metalworking of parts, which is characterized by the accuracy of manufacturing parts of at least 4-5 classes (for 11-12 qualifications). Carrying out activities for flushing, cleaning, and lubricating the elements of the installation. The specialist must be able to mark, followed by drilling a hole in the flange. Be able to perform work on straightening, filing, and cutting threads on the pipe. Engage in simple fixtures, namely, their manufacture, which are designed to assemble and mount repairable equipment.
The required amount of knowledge of a mechanic for the repair of technological installations of the third category:
Information on the device, purpose, as well as the principle by which individual devices and components, assemblies and equipment intended for repair work, including fittings, operate. Have an accurate knowledge of pipe specifications, in addition to profile steel and fastening materials. Be proficient in welding, know everything about the properties of materials intended for welding. According to what list of rules are the installations and other equipment operated. According to what principles and technologies the pipeline is laid. Own a basic technological diagram, including a diagram that relates to the communications of the installation intended for maintenance. Know everything about tolerances, qualifications, fits and roughness parameters.
The scope of duties of a mechanic for the repair of technological installations of the fourth category includes:
Measures for disassembly, repair, assembly, as well as testing of everything related to complex installations, machines, pipelines, apparatus, fittings, when lifting mechanisms are used. The duties of a locksmith for the repair of technological installations of the fourth category include work on locksmith processing of parts, which is characterized by the accuracy of manufacturing parts of at least 2-3 classes (for 7-10 qualifications). Carry out measures for the removal and installation of working and control safety valves from installations that are capacitive. Engage in testing, adjustment and delivery of equipment for further operation after repairs have been made. Engage in the manufacture of complex fixtures for the assembly and installation of installations that are intended for repair work. Engage in the preparation of defective statements for repair activities.
The required amount of knowledge of a mechanic for the repair of technological installations of the fourth category:
What is the purpose of and how complex equipment is arranged. Know everything about the technical conditions for repairs, tests, adjustments, as well as the subsequent delivery of installations that have been repaired. Know everything about preventive maintenance. Know everything about tolerances, fits, qualifications, as well as roughness parameters. Know how markings are applied, as well as how to properly process parts that are considered simple. How to properly check the components and devices that have been under repair.
Job responsibilities of such employees as a locksmith are very diverse. They depend on the specifics of the serviced equipment. However, in any case, the main goal of performing locksmith work remains to ensure uninterrupted operation and premature failure of subordinate mechanisms, machines, machine tools and other mechanisms.
Determining the list of tasks performed by the locksmith and the level of his qualifications
Unequivocally answer the question of what is included in the job responsibilities of a plumbing specialist. It depends on many nuances. The key ones are the nature of the equipment being serviced and the degree of qualification of the employee.
It is generally accepted to single out among locksmiths. They are assigned from lowest to highest, where the first category means the presence of basic knowledge and skills, and the sixth - a high level of training and professionalism. An important role in determining the qualifications of a specialist is played by his work experience, since it is one of the main sources of acquiring plumbing skills. Basic knowledge is acquired in the course of receiving secondary specialized education.
According to the available categories, it is customary to differentiate the list of tasks performed by specialists. They are determined on the basis of a unified tariff-qualification directory of works and professions. So, in the presence of the 1st qualification category, a locksmith, according to ECTS, is allowed to prepare equipment, select lubricants, work with screws, bolts and other connections. A repairman of the 2nd category is allowed to dismantle simple components and assemblies, repair and diagnose them. In accordance with the assigned qualification category, the ECTS specifies a list of operations performed and requirements for a specialist.
The main areas of plumbing are such as industrial equipment and technological installations, instrumentation and automation. It is also worth highlighting the systems that are serviced by the workers of this link. These include heating, plumbing and ventilation systems. Repairers of mechanisms and equipment of ships deserve special attention, since their duties are related to the repair and debugging of complex mechanisms of steam and hydraulic machines.
The tasks and operations performed in the course of work for each repairman have their own specifics. But regardless of the direction of activity, the main task remains to ensure trouble-free and efficient operation of subordinate equipment.
Functionality of fitter
Specialists of mechanical assembly work perform the installation of components and assemblies, complex technological equipment.
Job responsibilities include the following operations:
- work on grinding, as well as scraping mating surfaces;
- fitting parts and assemblies of machines and mechanisms;
- balancing units and parts in a static and dynamic way;
- Troubleshooting of equipment and correction of assembly errors.
Locksmith MSR usually works with industrial equipment of varying complexity. The degree of uniqueness of the equipment to which a specialist is allowed to perform work is determined by his qualification category.
Job Responsibilities of a Mechanic
This specialty involves the repair and maintenance of precision instrumentation and automation. To obtain the position of a fitter-adjuster of the KPiA, it is sufficient to have a secondary specialized education and a medical examination for the possibility of performing job duties.
This includes the following works and operations:
- carrying out works on timely repair and maintenance of instrumentation and automation in accordance with the assigned category and the functionality established by ECTS;
- ensuring the proper operation of alarm and blocking systems;
- prevention of premature failure of the entrusted equipment;
- control over its correct operation.
Functionality of a locksmith for the repair of technological installations
Locksmith RTU must have secondary education. The list of knowledge and skills of specialists of this specification includes the basics of plumbing, the design features of equipment, processed metals and the permissible loads on them.
The list of job responsibilities includes the following works and operations:
- repair and maintenance of components and assemblies, machines and mechanisms, fittings and pipelines;
- prevention of premature failure of this equipment;
- control over its correct operation;
- testing of machines and mechanisms.
Functionality of a locksmith for maintenance of heating networks
Under the jurisdiction of specialists in this area are pipelines and equipment for hot and cold water supply at the enterprise. The site of work is the place of passage of the heating main.
Heating network maintenance locksmith must perform the following functions:
- operations for the maintenance and repair of heating networks, pipelines for hot and cold water supply;
- check valves and pipelines;
- pressure control in the pipeline system;
- selection and implementation of a suitable mode of operation of thermal equipment in accordance with climatic conditions;
- prevention of premature wear of pipelines and heating systems, control of their condition.
Responsibilities of an emergency fitter
ATS locksmith performs repair work on plumbing and sewerage equipment. He is directly subordinate to the head of the department. Qualification is assigned in accordance with ECTS and is confirmed annually.
Responsibilities of an emergency repair worker include the following:
- removal of blockages and cleaning of sewer pipes;
- installation and dismantling of water pipes, their cutting;
- heating of water supply networks;
- makes emergency repairs of water and sewer networks and much more.
Professional tasks of a ventilation fitter
As with other areas of locksmith action, the task of the workers of this link is to debug and ensure the uninterrupted operation of subordinate equipment, namely ventilation systems.
In functionality ventilation fitter includes the following work:
- control over the state of the ventilation systems of the enterprise;
- installation and dismantling of relevant parts and ventilation equipment;
- ensuring timely repair of failed mechanisms;
- prevention of premature wear of ventilation systems and prevention of this.
Responsibilities of a ship fitter
This specialization has qualification categories and corresponding functionality, which is determined by the ECTS. Ship fitter performs installation and dismantling of equipment, alignment and installation of units and assemblies, repair and maintenance operations. The list of works also includes:
- assembly and disassembly operations for marine diesel engines;
- their repair and maintenance;
- carrying out repair and maintenance work to prevent breakdowns of electrical equipment and steam engines;
- repair and debugging of individual parts and assemblies of hydro- and steam machines.
For the most part, employees of this specialization are divided into teams that perform separate, predetermined operations. At the same time, each employee must be ready to move to another area of work within the framework of his professional qualifications.
Requirements for locksmiths
Among there are qualification categories. According to ECTS, they have their own functional tasks and requirements. Specialists in this field confirm the degree of their professionalism with the help of annual certification.
Plumbing specialists belong to the category of workers and report directly to the head of their unit or workshop. In addition to direct official duties, the locksmith's functionality includes the execution of direct instructions from the head of the unit regarding production activities. Also, the implementation of the norms and standards of labor organization established at the enterprise, compliance with technological and fire safety standards.
The presence of the required knowledge and skills is determined by the nature of the work performed and the qualification category. Skills must be sufficient to perform the assigned production tasks. If necessary, a specialist can perform repairs and maintenance of more complex equipment than is provided for by his category. Perhaps this is subject to the supervision of a more qualified repairman.
Regardless of the direction of labor activity, a locksmith can improve his professional skills. This will help to ensure better performance of work and achieve a promotion to the head of the department or mechanical engineer.
QUALIFICATION - 2 DISTRIBUTION
SHOULD BE ABLE TO:
To dismantle, repair, assemble and test simple components and mechanisms of machines, apparatus, pipelines, fittings. Carry out repairs of simple installations, assemblies and machines, as well as repairs of medium complexity under the guidance of a more highly qualified locksmith. Perform metalworking of parts according to 12-14 qualifications (5-7 accuracy classes). Wash, clean and lubricate parts. Mark and drill holes on flanges. Perform straightening, filing and cutting threads on pipes. To make simple fixtures for the assembly and installation of repaired equipment. Handle tools and machinery with care, use materials and energy sparingly. Rationally organize the workplace. Comply with the requirements of labor safety, industrial sanitation, fire safety and internal regulations.
Mechanic for the repair of technological installations of the 2nd category MUST KNOW:
The device, purpose and principle of operation of individual devices and components, and repaired equipment. Operating conditions of the serviced equipment. Basic locksmithing techniques. General rules for welding and soldering. Rules for testing pipelines of small diameters. Basic concepts of tolerances and landings, qualifications, classes of accuracy and cleanliness of processing. Purpose and rules for the use of devices and tools. Pipe marking methods. Rules for the use of oils, detergents and lubricants. Drawing elements. Production, job description and internal labor regulations. *Fundamentals of economic knowledge. The economic policy of the country and, especially development at the present stage, tasks for the coming years, the main indicators of the production plan of the enterprise, workshop, team. Modern methods of organizing labor and workplace. Requirements for industrial and fire safety, industrial sanitation.
QUALIFICATION - 3 DISTRIBUTION
SHOULD BE ABLE TO:
Dismantle, repair, assemble and test the average complexity of units and mechanisms of machines, apparatus, pipelines and fittings. Carry out repairs of medium complexity installations, machine assemblies, as well as complex ones - under the guidance of a more highly qualified locksmith. Perform disassembly and assembly of piping devices, pumps, compressors. Perform locksmith processing of parts according to 11-12 qualifications (4-5 accuracy classes). Manufacture medium complexity fixtures for assembly and installation of repaired equipment.
Mechanic for the repair of technological installations of the 3rd category MUST KNOW:
The device, purpose and principle of operation of the repaired equipment, fittings. Specifications for pipes, profile steel, fixing materials. Fundamentals of welding business, properties of welded metals. Rules for the operation of equipment. Rules for laying pipelines. Principal technological scheme and communication scheme of the serviced installation. Tolerances and fits, qualifications, roughness parameters.
QUALIFICATION - 4 DISTRIBUTION
SHOULD BE ABLE TO:
To dismantle, repair, assemble complex installations, machines, devices, pipelines and fittings using lifting mechanisms. Perform metalworking of parts according to 7-10 qualifications (2-3 accuracy classes). Remove and install operating and control safety valves from capacitive equipment. Test, adjust and commission equipment after repair. Manufacture complex fixtures for the assembly and installation of repaired equipment. Prepare defective repair reports.
Mechanic for the repair of technological installations of the 4th category MUST KNOW:
Purpose, arrangement of complex equipment. Specifications for the repair, testing, adjustment and delivery of repaired equipment. Fundamentals of scheduled preventive maintenance. A system of tolerances and fits, qualifications and roughness parameters. Methods for marking and processing simple various parts. The device of load-lifting mechanisms and the rules for using them. Fundamentals of rigging. Rules for checking repaired and assembled units and devices.
QUALIFICATION - 5 DISTRIBUTION
SHOULD BE ABLE TO:
Produce, repair, installation, dismantling, assembly, testing and adjustment of especially complex unique installations, devices, machines and assemblies using mechanisms. Identify and eliminate defects during the operation of the equipment when checking during the repair process. Check for accuracy and load testing of repaired equipment. Handle tools and machinery with care, use materials and energy sparingly. Comply with the requirements of labor safety, industrial sanitation, fire safety and internal regulations.
Mechanic for the repair of technological installations of the 5th category MUST KNOW:
Design features of especially complex equipment. Specifications for the repair, testing and commissioning of especially complex unique equipment. Metal technology. Methods for restoring particularly complex and critical nodes. Permissible loads on operating parts, components and mechanisms of equipment. Modern methods of organizing labor and workplace. (*)
APPROVE:
________________________
[Job title]
________________________
________________________
[Name of company]
________________/[FULL NAME.]/
"____" ____________ 20__
JOB DESCRIPTION
Repairman
1. General Provisions
1.1. This job description defines and regulates the powers, functional and job duties, rights and responsibilities of a repairman [Name of organization in the genitive case] (hereinafter referred to as the Company).
1.2. The repairman is appointed to the position and dismissed from the position in accordance with the procedure established by the current labor legislation by order of the head of the Company.
1.3. The repairman belongs to the category of workers and reports to [position title of the immediate supervisor in the dative case] of the Company:
- Deputy Head of ACH,
- Deputy Head of Engineering,
- deputy head of construction
- head of the economic department,
- head of the technical department,
- head of the construction department.
1.4. A person with a secondary education and appropriate training in the specialty is appointed to the position of a repairman.
1.5. The repairman must know:
- arrangement of repaired equipment, units and machines;
- machine regulation rules;
- ways to eliminate defects in the process of repair, assembly and testing of equipment, units and machines;
- device, purpose and rules for the use of used control and measuring instruments;
- design of universal and special devices;
- methods of marking and processing simple various parts;
- system of admissions and landings;
- quality and roughness parameters;
- properties of acid-resistant and other alloys;
- the main provisions of preventive maintenance of equipment;
- design features of the repaired equipment, units and machines;
- technical conditions for repair, assembly, testing and regulation and for the correct installation of equipment, units and machines;
- technological process of repair, assembly and installation of equipment; rules for testing equipment for static and dynamic balancing of machines;
- geometric constructions with complex markup;
- methods for determining premature wear of parts;
- ways to restore and harden worn parts and apply a protective coating.
1.6. In his work, the repairman is guided by:
- normative acts and methodological materials on the issues of the work performed;
- internal labor regulations;
- orders and orders of the head of the Company and the immediate supervisor;
- this job description;
- rules on labor protection, safety precautions, industrial sanitation and fire protection.
1.7. During the period of temporary absence of a repairman, his duties are assigned to [deputy position].
2. Functional responsibilities
The mechanic-repairman is obliged to carry out the following labor functions:
2.1. Implementation of repair work.
2.2. Disassembly, repair, assembly and testing of components and mechanisms.
2.3. Repair, installation, dismantling, testing, regulation, adjustment of equipment, units and machines and delivery after repair.
2.4. Locksmith processing of parts and assemblies.
2.5. Manufacture of complex devices for repair and installation.
2.6. Preparation of defective repair reports.
2.7. Performing rigging work using lifting and transport mechanisms and special devices.
2.8. Identification and elimination of defects during the operation of the equipment and when checking during the repair process.
2.9. Accuracy and load testing of repaired equipment.
3. Rights
The repairman has the right to:
3.1. Give assignments to subordinate employees, tasks on a range of issues included in his functional duties.
3.2. Supervise the fulfillment of production tasks, the timely execution of individual orders by subordinate employees.
3.3. Request and receive the necessary materials and documents related to the issues of their activities and the activities of employees subordinate to him.
3.4. Interact with other services of the enterprise on production and other issues that are part of its functional responsibilities.
3.5. Get acquainted with the draft decisions of the enterprise's management regarding the activities of the Division.
3.6. To propose to the head of the proposal to improve the work related to the duties provided for in this Job Description.
3.7. Submit proposals for the consideration of the head of the proposal on the promotion of distinguished employees, the imposition of penalties on violators of production and labor discipline.
3.8. Report to the manager about all identified violations and shortcomings in connection with the work performed.
4. Responsibility and performance evaluation
The repairman bears administrative, disciplinary and material (and in some cases provided for by the legislation of the Russian Federation - and criminal) responsibility for:
4.1.1. Non-fulfillment or improper fulfillment of official instructions of the immediate supervisor.
4.1.2. Failure to perform or improper performance of their labor functions and assigned tasks.
4.1.3. Unlawful use of the granted official powers, as well as their use for personal purposes.
4.1.4. Inaccurate information about the status of the work entrusted to him.
4.1.5. Failure to take measures to suppress the identified violations of safety regulations, fire and other rules that pose a threat to the activities of the enterprise and its employees.
4.1.6. Failure to enforce labor discipline.
4.2. Evaluation of the work of a repairman is carried out:
4.2.1. Direct supervisor - regularly, in the course of the daily implementation by the employee of his labor functions.
4.2.2. Attestation Commission of the enterprise - periodically, but at least once every two years based on the documented results of the work for the evaluation period.
4.3. The main criterion for evaluating the work of a repairman is the quality, completeness and timeliness of his performance of the tasks provided for in this instruction.
5. Working conditions
5.1. The work schedule of a repairman is determined in accordance with the internal labor regulations established by the Company.
5.2. In connection with the production need, a repairman may go on business trips (including local ones).
Acquainted with the instruction ___________ / ____________ / "____" _______ 20__